What is Prysmian Mining Application systems ?

矿用电缆, 采煤机电缆, 拖曳电缆, 橡套电缆, 中压柔性电缆, 煤矿电缆, 隧道掘进机电缆, горнодобывающий кабель, шахтный кабель, гибкий кабель для шахт, кабель для угольных комбайнов, тянущийся кабель
PROTOLON cable, PROTOMONT cable, OPTOFLEX mining cable, CORDAFLEX scraper cable, SUPROMONT power feeder cable, NTMCGCWÖU cable, NTSCGEWÖU cable, NTSCGCEWÖU cable, NSSHÖU cable, NSHÖU mining cable, NSSHCGEÖU coal cutter cable, NSHTÖU scraper cable, NYHSSYCY feeder cable, N3GHSSYCY rubber cable, NTSKGCFCWÖU festoon cable, NTMHWÖU lift cable, ZYSLGCGÖU MSR cable

Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
Prysmian Mining Application Systems | 普睿司曼矿用电缆系统 | Системы горнодобывающих кабелей Prysmian – Anhui Feichun Cable

Prysmian Mining Application Systems

普睿司曼矿用电缆应用系统 — 專業礦用電纜解決方案

Системы применения горнодобывающих кабелей Prysmian — Профессиональные решения

Complete Guide to PROTOLON, PROTOMONT, OPTOFLEX & CORDAFLEX Mining Cable Series

IEC 60502 AS/NZS 1802 DIN VDE 0250 MSHA Approved ATEX Certified
01

What is Prysmian Mining Application Systems?

什麼是普睿司曼礦用電纜應用系統?

Что такое системы применения горнодобывающих кабелей Prysmian?

English

The Prysmian Mining Application Systems represent a comprehensive portfolio of specialized cables engineered for the demanding environments of underground mining, tunneling operations, and opencast mining facilities. Developed by Prysmian Group, the world’s largest cable manufacturer with over 140 years of expertise, these systems encompass multiple product families including PROTOLON (medium voltage flexible cables), PROTOMONT (rubber-sheathed flexible cables), OPTOFLEX (fiber optic cables), and CORDAFLEX (scraper cables).

Each cable series is specifically designed to withstand extreme mechanical stress, chemical exposure, moisture ingress, and the rigorous safety requirements mandated by international mining standards. The application matrix classifies cables according to their suitability for specific mining equipment and operational scenarios, ensuring optimal performance and safety compliance across diverse mining operations worldwide.

繁體中文

普睿司曼礦用電纜應用系統是一套專為地下採礦、隧道工程及露天採礦設施的嚴苛環境而設計的專業電纜組合。該系統由全球最大的電纜製造商普睿司曼集團開發,擁有超過140年的專業經驗,涵蓋多個產品系列,包括PROTOLON(中壓柔性電纜)、PROTOMONT(橡膠護套柔性電纜)、OPTOFLEX(光纖電纜)及CORDAFLEX(刮板電纜)。

每個電纜系列均專門設計,能夠承受極端的機械應力、化學腐蝕、濕氣侵入,並符合國際礦業標準規定的嚴格安全要求。應用矩陣根據電纜對特定採礦設備和操作場景的適用性進行分類,確保在全球各種採礦作業中實現最佳性能和安全合規。

Русский (СНГ)

Системы применения горнодобывающих кабелей Prysmian представляют собой комплексный портфель специализированных кабелей, разработанных для суровых условий подземной добычи, туннельных работ и карьерных разработок. Разработанные Prysmian Group, крупнейшим в мире производителем кабелей с более чем 140-летним опытом, эти системы включают несколько семейств продуктов: PROTOLON (гибкие кабели среднего напряжения), PROTOMONT (гибкие кабели в резиновой оболочке), OPTOFLEX (волоконно-оптические кабели) и CORDAFLEX (скреперные кабели).

Каждая серия кабелей специально разработана для работы в условиях экстремальных механических нагрузок, химического воздействия, проникновения влаги и соответствует строгим требованиям безопасности международных горнодобывающих стандартов.

📋 Technical Reference 技術參考 / Техническая справка
According to IEC 60502-1 and AS/NZS 1802:2003 standards, mining cables must demonstrate minimum insulation resistance of 100 MΩ·km at 20°C and withstand rated voltage levels up to 3.6/6 kV (Um = 7.2 kV) for trailing cable applications.
02

Mining Operation Categories

採礦作業類別

Категории горнодобывающих операций

⛏️
Tunneling
隧道工程 / Туннелирование
🏗️
Underground Mining
地下採礦 / Подземная добыча
🚜
Opencast Mining
露天採礦 / Карьерная добыча
🔌
Voltage Range
0.6/1kV – 6/10kV
電壓範圍 / Диапазон напряжения — Standard mining voltage classes per IEC 60502
🌡️
Operating Temperature
-40°C to +90°C
工作溫度 / Рабочая температура — EPR/HEPR insulation rated
💪
Tensile Strength
≥12.5 MPa
抗拉強度 / Прочность на разрыв — Minimum rubber sheath requirement
🛡️
Abrasion Resistance
≤200 mm³
耐磨性 / Стойкость к истиранию — DIN 53516 test method
03

Cable Product Series Overview

電纜產品系列概述

Обзор серий кабельной продукции

PROTOLON Series
Medium Voltage Flexible Cables
NTMCGCWÖU / (N)TSCGEWÖU / NTSCGCEWÖU

Designed for reeling and trailing applications in mining machinery. Features EPR insulation and PCP sheath for superior flexibility and durability. 專為採礦機械的捲線和拖曳應用設計。

Reeling Trailing Fixed Installation
PROTOMONT Series
Rubber Sheathed Flexible Cables
NSSHÖU / (N)SHÖU / NSSHCGEÖU

Heavy-duty rubber cables for coal cutters, trailing operations, and underground lift systems. Multiple variants including EMV FC for frequency converters. 重型橡膠電纜用於採煤機、拖曳作業和地下升降系統。

Coal Cutter Trailing Lift Systems
OPTOFLEX Series
Flexible Fiber Optic Cables
FO Cable – Mining Grade

High-performance fiber optic cables for data transmission in mining environments. Suitable for tunneling, underground, and opencast mining applications. 高性能光纖電纜用於礦業環境的數據傳輸。

Data Transmission Communication Monitoring
CORDAFLEX Series
Scraper / Drag Cables
NSHTÖU – Scraper Cable

Specialized cables for scraper and drag chain conveyor systems. Engineered for extreme mechanical stress and abrasion resistance. 專用電纜用於刮板和拖鏈輸送機系統。

Scraper Systems Conveyor Drag Chain
SUPROMONT Series
Power Feeder Cables
(N)3GHSSYCY / NYHSSYCY

Flexible power feeder cables available in rubber and PVC variants. Designed for main power distribution in mining operations. 柔性電源饋電電纜,有橡膠和PVC兩種型號。

Power Feeder Distribution Main Supply
PROTOMONT TBM
High Voltage TBM Cables
(N)TSCGCWÖU – TBM Grade

Specialized high voltage cables for Tunnel Boring Machines (TBM). Engineered for the unique demands of mechanized tunneling. 專用高壓電纜用於隧道掘進機(TBM)。

TBM Tunneling High Voltage
04

Complete Application Matrix

完整應用矩陣表

Полная матрица применения

✓✓ Main Application 主要應用 / Основное применение
✓ Suitable 適用 / Подходит
✗ Not Suitable 不適用 / Не подходит
Cable Series
電纜系列
Model Code
型號代碼
Reeling
捲繞
Festoon
懸鏈
Trailing
拖曳
Fixed
固定
Drum
電纜卷筒
Scraper
刮板
Tunneling
隧道
Underground
地下
Opencast
露天
PROTOLON Single CoreNTMCGCWÖU✗✗✗✓✓✗✗✗✗✓✓
PROTOLON (M)-FF-(N)TSCGEWÖU✗✗✗✓✓✗✓✗✓✓✓✓
PROTOLON (M)-RR-(N)TSCGEWÖU✗✓✗✓✓✓✗✗✓✓✓✓
PROTOLON (SB)NTSCGEWÖU✗✗✗✓✓✗✗✗✓✓✓✓
PROTOLON (SB) ScreenedNTSCGCEWÖU✗✗✗✓✓✗✗✓✓✓✓✓
PROTOLON (ST)NTSCGEWÖEU✗✗✗✓✓✗✓✓✓✓✓✓✓
OPTOFLEX (M)Flexible FO Cable✗✗✗✗✗✗✓✓✓✓✓✓
PROTOMONTNSSHÖU✗✗✓✓✓✗✗✗✗✗
PROTOMONT (M)(N)SHÖU✗✗✗✓✓✗✗✗✗✗
PROTOMONT (V)NSSHCGEÖU low✓✓✗✓✓✓✓✗✗✗✗✗
PROTOMONT (Z)NSSHCGEÖU✗✗✓✓✓✓✓✓✗✓✓✗
PROTOMONT (Z) Coal CutterNSSHCGEÖU/NTSCGERUWÖU✗✓✗✓✓✓✗✗✓✓✗
PROTOMONT (Z) ScrapeNSSHÖU✗✗✓✓✓✓✗✗✗✗✗
PROTOMONT EMV FCNSSHCÖU✗✗✓✓✓✗✗✗✗✗
PROTOMONT FestoonNTSKGCFCWÖU✗✗✓✓✓✓✗✗✗✗✗
PROTOMONT LiftNTMHWÖU✗✗✗✗✓✓✗✗✗✗
PROTOMONT MSRZYSLGCGÖU✗✗✓✓✓✗✗✗✗✓✓
PROTOMONT TBM(N)TSCGCWÖU✗✓✓✓✓✓✓✓✗✗✗✗
PROTOMONT Type 7/7M/7S/11BS 6708 – 1.1kV✓✓✗✗✓✓✗✗✗✗✗
PROTOMONT Type 307/307M/307SBS 6708 – 3.3kV✓✓✗✓✓✓✓✗✗✗✗✗
SUPROMONT Rubber(N)3GHSSYCY✗✗✓✓✗✗✗✗✗✗
SUPROMONT PVCNYHSSYCY✗✗✓✓✓✗✗✗✗✗
CORDAFLEX (S)NSHTÖU✗✓✓✓✓✓✓✗✗✗✗✗
05

Technical Specifications & Standards

技術規格與標準

Технические характеристики и стандарты

PROTOLON Series – Medium Voltage Specifications 中壓電纜規格
Rated Voltage 額定電壓
3.6/6 kV (Um = 7.2 kV) | 6/10 kV (Um = 12 kV)
Conductor Material 導體材料
Class 5 Flexible Copper (Cu) per IEC 60228
Insulation 絕緣材料
EPR (Ethylene Propylene Rubber) / HEPR
Outer Sheath 外護套
PCP (Polychloroprene) – Oil & Flame Resistant
Operating Temperature 工作溫度
-40°C to +90°C (Max short-circuit: 250°C/5s)
Minimum Bending Radius 最小彎曲半徑
6 × OD (static) | 8 × OD (dynamic)
Screening 屏蔽層
Copper tape (min. 0.1mm) + Tinned copper braid
PROTOMONT Series – Rubber Cable Specifications 橡膠電纜規格
Rated Voltage 額定電壓
0.6/1 kV | 1.8/3 kV | 3.6/6 kV
Conductor Class 導體等級
Class 5 (Fine Stranded) per IEC 60228
Insulation Resistance 絕緣電阻
≥100 MΩ·km at 20°C
Sheath Tensile Strength 護套抗拉強度
≥12.5 MPa (per DIN VDE 0250)
Elongation at Break 斷裂伸長率
≥300%
Flame Retardance 阻燃性能
IEC 60332-1-2 / IEC 60332-3-22
Oil Resistance 耐油性
EN 60811-2-1 (IRM 902 oil, 24h at 100°C)
Cross Section Range 1.5 – 300 mm²
Number of Cores 1 – 37 cores
Pilot Core 1.5 – 10 mm²
Earth Core 50% of main core
Monitoring Core 1.5 mm² standard
Shield Coverage ≥85%
06

Material Characteristics & Properties

材料特性與性能

Характеристики и свойства материалов

English

Conductor Materials: All Prysmian mining cables utilize high-purity electrolytic copper conductors (purity ≥99.9%) conforming to IEC 60228 Class 5 flexibility requirements. The fine-stranded construction (typically 0.21mm individual wire diameter) ensures exceptional flexibility for trailing and reeling applications while maintaining current-carrying capacity rated per IEC 60364-5-52.

Insulation Systems: EPR (Ethylene Propylene Rubber) insulation provides superior thermal stability with continuous operating temperature of 90°C and short-circuit rating of 250°C for 5 seconds. HEPR (Hard Ethylene Propylene Rubber) variants offer enhanced mechanical properties for abrasive environments. Both compounds demonstrate excellent ozone resistance per IEC 60811-2-1.

Sheathing Compounds: PCP (Polychloroprene) outer sheaths provide Class F oil resistance, UV stability, and flame retardance per IEC 60332. The HFFR (Halogen-Free Flame Retardant) variants meet stringent low-smoke zero-halogen requirements for enclosed mining environments.

繁體中文

導體材料:所有普睿司曼礦用電纜均採用高純度電解銅導體(純度≥99.9%),符合IEC 60228第5級柔性要求。細絞線結構(通常單絲直徑0.21mm)確保拖曳和捲繞應用具有卓越的柔韌性,同時保持符合IEC 60364-5-52標準的載流能力。

絕緣系統:EPR(乙丙橡膠)絕緣提供卓越的熱穩定性,連續工作溫度90°C,短路額定溫度250°C(5秒)。HEPR(硬質乙丙橡膠)變體為磨蝕性環境提供增強的機械性能。兩種化合物均符合IEC 60811-2-1標準,展現優異的耐臭氧性能。

護套化合物:PCP(氯丁橡膠)外護套提供F級耐油性、紫外線穩定性和符合IEC 60332標準的阻燃性。HFFR(無鹵阻燃)變體滿足封閉採礦環境的嚴格低煙無鹵要求。

Русский (СНГ)

Материалы проводников: Все горнодобывающие кабели Prysmian используют проводники из высокочистой электролитической меди (чистота ≥99,9%), соответствующие требованиям гибкости класса 5 по IEC 60228. Тонкопроволочная конструкция (типичный диаметр отдельной проволоки 0,21 мм) обеспечивает исключительную гибкость для тянущихся и намоточных применений при сохранении токонесущей способности по IEC 60364-5-52.

Системы изоляции: Изоляция EPR (этилен-пропиленовый каучук) обеспечивает превосходную термическую стабильность с непрерывной рабочей температурой 90°C и рейтингом короткого замыкания 250°C в течение 5 секунд.

Property 性能EPRHEPRPCPTest Standard
Tensile Strength 抗拉強度≥6.5 MPa≥8.0 MPa≥12.5 MPaIEC 60811-501
Elongation at Break 斷裂伸長率≥200%≥200%≥300%IEC 60811-501
Hot Set Test 熱延伸試驗≤175% at 200°C≤175% at 200°CN/AIEC 60811-507
Ozone Resistance 耐臭氧性No cracksNo cracksNo cracksIEC 60811-403
Oil Resistance 耐油性Class FClass FClass FEN 60811-2-1
Cold Bend Test 冷彎試驗-40°C-40°C-25°CIEC 60811-504
07

Purpose, Applications & Industry Solutions

用途、應用與行業解決方案

Назначение, применение и отраслевые решения

English

Primary Applications:

• Continuous Miners & Longwall Systems: PROTOMONT (Z) Coal Cutter cables power shearer loaders and armored face conveyors in longwall mining operations. These cables must withstand repeated flexing cycles (typically >50,000 cycles per ICEA S-75-381) while maintaining electrical integrity in methane-rich atmospheres.

• Tunnel Boring Machines (TBM): PROTOMONT TBM series supplies power to excavation heads and conveyor systems in mechanized tunneling. Rated for voltages up to 6/10 kV, these cables feature enhanced screening for EMC compliance in automated control environments.

• Shuttle Cars & Load-Haul-Dump (LHD): Trailing cables from the PROTOMONT series provide flexible power connections for mobile equipment. The cables feature integral earth monitoring conductors and pilot cores for safety interlocking systems per AS/NZS 1802.

• Draglines & Excavators: PROTOLON reeling cables enable power transmission to large-scale opencast mining equipment. High-flexibility construction allows operation on cable reels with drum diameters as low as 15× cable OD.

繁體中文

主要應用:

• 連續採礦機和長壁系統:PROTOMONT (Z)採煤機電纜為長壁採礦作業中的滾筒採煤機和鎧裝刮板輸送機提供動力。這些電纜必須承受重複彎曲循環(通常根據ICEA S-75-381標準>50,000次循環),同時在富含甲烷的環境中保持電氣完整性。

• 隧道掘進機(TBM):PROTOMONT TBM系列為機械化隧道開挖中的開挖頭和輸送機系統供電。額定電壓高達6/10 kV,這些電纜具有增強的屏蔽功能,以符合自動化控制環境中的EMC要求。

• 穿梭車和鏟運機(LHD):PROTOMONT系列的拖曳電纜為移動設備提供靈活的電源連接。電纜配有整體接地監測導體和符合AS/NZS 1802標準的安全聯鎖系統引導芯。

• 拉鏟和挖掘機:PROTOLON捲繞電纜實現大型露天採礦設備的電力傳輸。高柔性結構允許在電纜卷筒上運行,卷筒直徑可低至15倍電纜外徑。

Русский (СНГ)

Основные области применения:

• Комбайны непрерывного действия и лавные системы: Кабели PROTOMONT (Z) для угольных комбайнов обеспечивают питание очистных комбайнов и бронированных скребковых конвейеров в лавных горных работах.

• Тоннелепроходческие машины (ТПМ): Серия PROTOMONT TBM обеспечивает питание экскавационных головок и конвейерных систем в механизированной проходке тоннелей.

• Самоходные вагоны и погрузочно-доставочные машины (ПДМ): Тянущиеся кабели серии PROTOMONT обеспечивают гибкие силовые соединения для мобильного оборудования.

📚 Authoritative Sources & References 權威來源與參考文獻 / Авторитетные источники
1
IEC 60502-1:2021 – Power cables with extruded insulation and their accessories
https://webstore.iec.ch/publication/61089
International Electrotechnical Commission (IEC)
2
AS/NZS 1802:2003 – Electric cables – Reeling and trailing – For mining and general use
https://www.standards.org.au/standards-catalogue
Standards Australia / Standards New Zealand
3
DIN VDE 0250 – Isolierte Starkstromleitungen (Power Cables)
https://www.vde-verlag.de/normen/
DIN Deutsches Institut für Normung / VDE Verband
4
ICEA S-75-381 – Portable and Power Feeder Cables for Use in Mines
https://www.icea.net/standards
Insulated Cable Engineers Association (ICEA)
5
MSHA 30 CFR Part 18 – Electric Motor-Driven Mine Equipment and Accessories
https://www.ecfr.gov/current/title-30/chapter-I/subchapter-B/part-18
Mine Safety and Health Administration (MSHA), U.S. Department of Labor
6
IEC 60332-3 – Tests on electric and optical fibre cables under fire conditions
https://webstore.iec.ch/publication/1479
International Electrotechnical Commission (IEC)
7
BS 6708 – Specification for flexible cables for use in mines and quarries
https://www.bsigroup.com/standards/
British Standards Institution (BSI)
8
IEC 60228:2004 – Conductors of insulated cables
https://webstore.iec.ch/publication/1065
International Electrotechnical Commission (IEC)
9
Prysmian Group – Mining & Tunnelling Cables Technical Catalogue
https://www.prysmiangroup.com/en/markets/mining
Prysmian Group S.p.A.
10
ATEX Directive 2014/34/EU – Equipment for explosive atmospheres
https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX%3A32014L0034
Official Journal of the European Union

Contact Us 聯繫我們 / Связаться с нами

Anhui Feichun Special Cable Co., Ltd. provides equivalent mining cable solutions compliant with international standards.
安徽飛純特種電纜有限公司提供符合國際標準的同等礦用電纜解決方案。

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+86 138 5512 3218
📧
Technical Support
[email protected]
👤
Sales – Zihao Yang
[email protected]
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Sales – Ziyu Huang
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