DIN VDE 0250: Part 812 (Mobile Equipment) vs Part 813 (Mining & Industry)

DIN VDE 0250:第812部分(移动设备电缆)与第813部分(矿业和工业电缆)对比

Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
VDE 0250 Part 812 vs Part 813: Mobile Equipment vs Mining Cables | Anhui Feichun Special Cable

DIN VDE 0250: Part 812 (Mobile Equipment) vs Part 813 (Mining & Industry)

DIN VDE 0250:第812部分(移动设备电缆)与第813部分(矿业和工业电缆)对比

Technical Reference by Anhui Feichun Special Cable Co., Ltd. (安徽飞纯特种电缆有限公司)

DIN VDE 0250 Standard Overview

DIN VDE 0250标准概述

The German national standard DIN VDE 0250 covers cables, wires, and flexible cords for power installations. This standard has achieved global recognition as the definitive benchmark for tough rubber-sheathed flexible cables. Germany remains the only country to have issued specialized design regulations for flexible electrical cables covering cranes, material handling equipment, and mining machinery, which explains why DIN VDE 0250 is widely accepted internationally for demanding industrial applications. (德国国家标准DIN VDE 0250涵盖电力设施用电缆、电线和软线。该标准已成为坚固橡胶护套柔性电缆的全球公认基准。德国是唯一一个为起重机、物料搬运设备和采矿机械的柔性电缆发布专门设计规范的国家,这解释了为什么DIN VDE 0250在要求苛刻的工业应用中被国际广泛接受。)

Within the VDE 0250 standard series, Part 812 and Part 813 address distinct application requirements: Part 812 focuses on low-voltage flexible cables for mobile equipment, while Part 813 specifies medium-voltage trailing cables for heavy mining and industrial operations. Understanding these differences is essential for proper cable specification in critical power distribution systems. (在VDE 0250标准系列中,第812部分和第813部分针对不同的应用需求:第812部分专注于移动设备用低压柔性电缆,而第813部分规定了重型采矿和工业作业用中压拖曳电缆。理解这些差异对于关键配电系统的正确电缆选型至关重要。)

Table 1: DIN VDE 0250 Standard Structure (表1:DIN VDE 0250标准结构)
Part Number
部分号
Scope (English)范围 (Chinese)
VDE 0250-1General requirements for power installation cables电力设施电缆通用要求
VDE 0250-812Rubber insulated flexible cables up to 450/750V (NSSHÖU type)额定电压至450/750V的橡胶绝缘柔性电缆(NSSHÖU型)
VDE 0250-813Medium voltage trailing cables for 3.6/6 kV to 18/30 kV额定电压3.6/6 kV至18/30 kV的中压拖曳电缆
VDE 0250-814Flexible cables up to 0.6/1 kV for reeling applications额定电压至0.6/1 kV的卷筒用柔性电缆

Part 812: Rubber Insulated Flexible Cable NSSHÖU

第812部分:橡胶绝缘柔性电缆 NSSHÖU

DIN VDE 0250 Part 812 details the particular requirements and specifications for EPR (Ethylene Propylene Rubber) insulated and EPR or polychloroprene or other equivalent synthetic elastomer sheathed flexible cables of rated voltages up to and including 450/750V. The standard defines the NSSHÖU cable type, which has become the industry benchmark for heavy-duty flexible power cables in mobile equipment applications. (DIN VDE 0250第812部分详细规定了额定电压至450/750V的EPR(乙丙橡胶)绝缘及EPR或氯丁橡胶或其他同等合成弹性体护套柔性电缆的特殊要求和规格。该标准定义了NSSHÖU电缆类型,已成为移动设备应用中重型柔性电力电缆的行业基准。)

Cable Designation Explained (电缆型号说明)

Table 2: NSSHÖU Cable Designation Breakdown (表2:NSSHÖU电缆型号分解)
Code
代码
Meaning (English)含义 (Chinese)
NVDE standard type cableVDE标准型电缆
SOther rubber sheath compounds其他橡胶护套化合物
SOther rubber insulation compounds其他橡胶绝缘化合物
HHeavy-duty sheath重型护套
ÖOil-resistant outer sheath耐油外护套
USubmersible (suitable for underwater use)可浸水(适合水下使用)
-JWith green-yellow protective conductor带绿黄保护导体
-OWithout protective conductor不带保护导体

Part 812 Technical Specifications (第812部分技术规格)

Table 3: VDE 0250-812 Cable Parameters (表3:VDE 0250-812电缆参数)
Parameter
参数
Specification
规格
Rated Voltage (U₀/U)
额定电压
450/750V (max. AC: 0.7/1.2kV; max. DC: 1.8kV)
Test Voltage
试验电压
3000V AC
Conductor Class
导体等级
Class 5 fine-wire flexible per DIN VDE 0295 / IEC 60228
Conductor Material
导体材料
Tinned annealed copper
Insulation Material
绝缘材料
EPR (Ethylene Propylene Rubber) type 3GI3 per DIN VDE 0207-20
Inner Sheath
内护套
Rubber compound type GM1b per DIN VDE 0207-21
Outer Sheath
外护套
Synthetic thermosetting compound type 5GM3 per DIN VDE 0207-21
Temperature Range (Flexed)
温度范围(弯曲)
-25°C to +80°C (some variants: +90°C)
Temperature Range (Fixed)
温度范围(固定)
-40°C to +80°C
Max. Conductor Temperature
最高导体温度
+90°C continuous operation
Short-Circuit Temperature
短路温度
+250°C (max. duration 5 seconds)
Minimum Bending Radius (Flexible)
最小弯曲半径(柔性)
10 × outer diameter
Minimum Bending Radius (Fixed)
最小弯曲半径(固定)
5 × outer diameter
Submersion Depth
浸水深度
Up to 100 meters (fresh, salt, oily, or sewage-contaminated water)

Part 812 Performance Properties (第812部分性能特性)

Table 4: Mechanical & Environmental Properties (表4:机械和环境性能)
Property
特性
Requirement要求说明
Flame Retardancy
阻燃性
IEC 60332-1-2 compliant符合IEC 60332-1-2标准
Oil Resistance
耐油性
Resistant to oils and greases耐油脂
Ozone Resistance
耐臭氧性
High ozone resistance高耐臭氧性能
UV Resistance
抗紫外线
UV and sunlight resistant耐紫外线和阳光
Abrasion Resistance
耐磨性
High resistance to cuts, tears, and abrasion高耐切割、撕裂和磨损
Hot Penetration Resistance
耐热穿透
Resistant to hot penetration耐热穿透

Part 813: Medium Voltage Trailing Cables for Mining & Industry

第813部分:矿业和工业用中压拖曳电缆

DIN VDE 0250 Part 813 specifies medium voltage trailing cables designed for heavy-duty mining and industrial operations. These cables operate at significantly higher voltage levels (3.6/6 kV up to 18/30 kV) and incorporate additional safety features including semiconductive layers and metallic screens to manage electrical stress distribution. The standard addresses the unique requirements of large material handling machines such as bucket-wheel excavators, walking draglines, and tunnel boring machines. (DIN VDE 0250第813部分规定了用于重型采矿和工业作业的中压拖曳电缆。这些电缆工作在显著更高的电压等级(3.6/6 kV至18/30 kV),并包含额外的安全特性,包括半导电层和金属屏蔽层,以管理电应力分布。该标准解决了大型物料搬运机械的独特需求,如斗轮挖掘机、拖曳式挖掘机和隧道掘进机。)

Cable Type Designations (电缆型号名称)

Table 5: Part 813 Cable Types (表5:第813部分电缆类型)
Type
类型
Description描述
(N)TSCGEWÖUMulti-core trailing cable with earth conductors带接地导体的多芯拖曳电缆
(N)TSCGECEWÖUTrailing cable with control and monitoring conductors带控制和监测导体的拖曳电缆
(N)TMCGEWÖUSingle-core medium voltage flexible cable单芯中压柔性电缆
(N)TMCGCWÖUSingle-core with concentric screen带同心屏蔽的单芯电缆
NTSCGECWOEUCoal cutter cable for underground mining地下采矿用采煤机电缆

Part 813 Technical Specifications (第813部分技术规格)

Table 6: VDE 0250-813 Cable Parameters (表6:VDE 0250-813电缆参数)
Parameter
参数
Specification
规格
Rated Voltage Range (U₀/U)
额定电压范围
3.6/6 kV, 6/10 kV, 8.7/15 kV, 12/20 kV, 18/30 kV
Test Voltage
试验电压
2.5 × rated voltage + 2 kV (for 5 minutes)
Conductor Class
导体等级
Class 5 or Class 6 flexible per IEC 60228
Conductor Material
导体材料
Annealed flexible stranded tinned copper
Insulation Material
绝缘材料
EPR type 3GI3 per DIN VDE 0207-20
Semiconductive Layers
半导电层
Inner and outer semiconductive layers (max. resistivity 200 Ω·m)
Inner Sheath
内护套
Rubber compound type GM1 per DIN VDE 0207-21
Outer Sheath
外护套
Type 5GM5 chlorinated rubber (abrasion, tear, oil, flame resistant)
Screen/Armor
屏蔽/铠装
Copper wire braid (concentric) and/or galvanized steel wire braid
Temperature Range (Mobile)
温度范围(移动)
-25°C to +60°C
Temperature Range (Fixed)
温度范围(固定)
-40°C to +80°C
Max. Conductor Temperature
最高导体温度
+90°C continuous operation
Short-Circuit Temperature
短路温度
+250°C
Operating Speed (Reeling)
运行速度(卷绕)
Up to 60 m/min operation, 100 m/min rewinding
Tensile Strength (Kevlar Reinforced)
抗拉强度(凯夫拉增强)
Up to 30 N/mm²

Part 813 Construction Features (第813部分结构特点)

Table 7: Special Construction Elements (表7:特殊结构元素)
Feature
特点
Function功能
Semiconductive Screen
半导电屏蔽
Equalizes electrical stress distribution at conductor-insulation interface均衡导体-绝缘界面的电应力分布
Metallic Screen (C)
金属屏蔽(C)
Provides grounding path and electromagnetic shielding提供接地路径和电磁屏蔽
Kevlar Reinforcement (K)
凯夫拉增强(K)
Provides tensile strength for cable spans exceeding 100m为超过100米的电缆跨度提供抗拉强度
Cradle Separator
托架分隔
Maintains core geometry under mechanical stress在机械应力下保持线芯几何形状
Pilot/Monitor Cores
导引/监测芯
Control circuits and ground fault detection控制回路和接地故障检测
Fiber-Optic Integration
光纤集成
Real-time data transmission for IIoT applications用于工业物联网应用的实时数据传输

Technical Comparison: Part 812 vs Part 813

技术对比:第812部分与第813部分

Table 8: Comprehensive Parameter Comparison (表8:综合参数对比)
Parameter
参数
Part 812 (Mobile Equipment)
第812部分(移动设备)
Part 813 (Mining & Industry)
第813部分(矿业和工业)
Primary Purpose
主要用途
Heavy-duty flexible cable for mobile equipment power supplyMedium voltage trailing cable for large mining/industrial machinery
Voltage Class
电压等级
Low Voltage (LV): ≤450/750VMedium Voltage (MV): 3.6/6 kV to 18/30 kV
Typical Cable Types
典型电缆型号
NSSHÖU, (N)SHÖU, (N)SSCHÖU, NSHTÖU(N)TSCGEWÖU, (N)TMCGEWÖU, NTSCGECWOEU
Conductor Size Range
导体尺寸范围
1.5 mm² to 240 mm²25 mm² to 240 mm² (power cores)
Semiconductive Layers
半导电层
Not requiredMandatory (inner and outer screens)
Metallic Screening
金属屏蔽
Optional (individual core screens available)Required (copper braid or concentric)
Outer Sheath Type
外护套类型
5GM3 synthetic thermosetting compound5GM5 chlorinated rubber (enhanced properties)
Operating Temp. (Flexed)
工作温度(弯曲)
-25°C to +80°C-25°C to +60°C
Operating Temp. (Fixed)
工作温度(固定)
-40°C to +80°C-40°C to +80°C
Tensile Strength
抗拉强度
Min. 10-15 N/mm²Min. 15-30 N/mm² (with Kevlar reinforcement)
Elongation at Break
断裂伸长率
Min. 200-300%Min. 300%
Submersion Rating
浸水等级
100m depthApplication-dependent (dredger cables: yes)
Control/Pilot Cores
控制/导引芯
OptionalIntegrated (earth, pilot, monitoring cores)
Fiber-Optic Option
光纤选项
Limited availabilityStandard option for IIoT integration
Cable Configuration
电缆配置
Multi-core (2 to 5+ cores)3+3 typical (3 power + 3 earth), single-core available
Reeling Speed
卷绕速度
Standard industrial ratesUp to 60-100 m/min

Key Distinguishing Factors (关键区别因素)

The fundamental distinction between Part 812 and Part 813 lies in their voltage classifications and the engineering requirements that follow from operating at different voltage levels. Part 812 cables serve low-voltage applications where the primary concerns are mechanical durability, flexibility, and environmental resistance. Part 813 cables must additionally address high-voltage phenomena including partial discharge, electrical treeing, and stress concentration at interfaces, which necessitates semiconductive field control layers and metallic shielding. (第812部分和第813部分之间的根本区别在于它们的电压分类以及在不同电压等级下运行所产生的工程要求。第812部分电缆服务于低压应用,主要关注机械耐久性、柔韧性和环境耐受性。第813部分电缆还必须解决高压现象,包括局部放电、电树枝和界面应力集中,这就需要半导电场控制层和金属屏蔽。)

From a mechanical perspective, Part 813 cables incorporate enhanced tensile reinforcement (often Kevlar) because medium voltage cables for mining applications must span significant distances while supporting their own weight and withstanding dynamic loads from equipment movement. The 5GM5 outer sheath specified in Part 813 offers superior abrasion and tear resistance compared to the 5GM3 compound used in Part 812, reflecting the more demanding service conditions in open-pit and underground mining environments. (从机械角度看,第813部分电缆采用增强的抗拉加固(通常是凯夫拉),因为用于采矿应用的中压电缆必须跨越相当距离,同时承受自身重量并承受设备移动产生的动态负载。第813部分规定的5GM5外护套比第812部分使用的5GM3化合物具有更优越的耐磨和耐撕裂性能,反映了露天和地下采矿环境中更苛刻的服务条件。)

Application Matrix

应用矩阵

Table 9: Application Guidance by Standard Part (表9:按标准部分的应用指南)
Application
应用
Part 812
第812部分
Part 813
第813部分
Underground Mining Equipment
地下采矿设备
Shuttle cars, continuous miners (LV)Coal cutters, longwall systems (MV)
Open-Pit Mining
露天采矿
Auxiliary equipment, lightingBucket-wheel excavators, draglines, dumpers
Port & Terminal Equipment
港口和码头设备
Small cranes, conveyor systemsShip-to-shore cranes, RTG cranes
Construction Equipment
建筑设备
Drills, pumps, welding equipmentLarge-scale tunnel boring machines
Material Handling
物料搬运
Conveyors, hoists, overhead cranesHeavy-duty mobile crushers, large excavators
Marine/Dredging
船舶/疏浚
Pumps, lighting, auxiliary systemsDredgers, floating docks (MV power)
Industrial Automation
工业自动化
AGVs, robotic systems, festoon cablesLarge-scale automated manufacturing (MV)
Tunneling Operations
隧道作业
Support equipment, ventilationTBM main power supply

Cable Selection Guidelines

电缆选型指南

Selecting between VDE 0250 Part 812 and Part 813 cables requires systematic evaluation of the application requirements. The decision framework should consider voltage requirements as the primary determinant, followed by mechanical loading conditions, environmental factors, and operational parameters. (在VDE 0250第812部分和第813部分电缆之间进行选择需要系统评估应用需求。决策框架应将电压要求作为首要决定因素,其次是机械负载条件、环境因素和运行参数。)

Table 10: Selection Decision Criteria (表10:选型决策标准)
Criterion
标准
Select Part 812 When…
选择第812部分当…
Select Part 813 When…
选择第813部分当…
System Voltage
系统电压
Operating voltage ≤1000V ACOperating voltage >1000V AC (up to 30kV)
Power Demand
功率需求
Equipment power <500 kW typicalEquipment power in MW range
Cable Run Length
电缆敷设长度
Short to medium spans (<200m typical)Long spans (can exceed 100m unsupported)
Equipment Size
设备规模
Small to medium mobile equipmentLarge-scale mining/material handling machines
Monitoring Requirements
监控要求
Basic power supply without integrated controlsIntegrated control, monitoring, and data transmission
Reeling System
卷绕系统
Standard industrial reeling drumsHigh-speed mono-spiral or cylindrical reels

References and Authoritative Sources

参考来源和权威资料

This technical article has been compiled using information from the following authoritative sources for accuracy and reliability:

Standards Organizations (标准组织)

Technical Documentation (技术文献)

Industry Resources (行业资源)

Contact Anhui Feichun Special Cable Co., Ltd.

联系安徽飞纯特种电缆有限公司

Company Name
公司名称
Anhui Feichun Special Cable Co., Ltd.
安徽飞纯特种电缆有限公司
Technical Support
技术支持
[email protected]
Sales Inquiry
销售咨询
[email protected]
[email protected]
WhatsApp
WhatsApp联系
+86 138 5512 3218

Our engineering team specializes in DIN VDE 0250 compliant cables for mining, reeling, crane, and industrial automation applications. We provide comprehensive technical consultation for both Part 812 mobile equipment cables and Part 813 medium voltage trailing cables, with custom solutions tailored to your specific operational requirements. (我们的工程团队专注于符合DIN VDE 0250标准的矿业、卷筒、起重机和工业自动化应用电缆。我们为第812部分移动设备电缆和第813部分中压拖曳电缆提供全面的技术咨询,并根据您的具体运行要求提供定制解决方案。)


© 2025 Anhui Feichun Special Cable Co., Ltd. (安徽飞纯特种电缆有限公司) – Technical Reference Document

Last Updated: January 2025 | Document for reference purposes. Specifications subject to verification with current standards.

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