PROTOMONT(Z) NSSHCGEOEU0.6/1KV Coal Cutter Cables

採煤機拖曳電纜 | 地下採礦專用電力連接電纜

Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
PROTOMONT(Z) NSSHCGEOEU 0.6/1KV Coal Cutter Cable | 採煤機拖曳電纜 – Anhui Feichun Special Cable
Mining Cable / 礦用電纜

PROTOMONT(Z) NSSHCGEOEU 0.6/1KV Coal Cutter Cable 採煤機拖曳電纜 — 地下採礦移動設備專用

Power supply connection cable for mobile equipment in underground mining applications including coal shearers, roadheaders, TBMs, and LHDs. Designed for free trailing operation with exceptional mechanical durability.

專為地下採礦移動設備設計的電源連接電纜,適用於採煤機、掘進機、隧道掘進機(TBM)及鏟運機(LHD)。可在機械運行過程中長距離自由拖曳。

Rated Voltage 額定電壓
0.6/1kV
Max Temp 最高溫度
90°C
Short Circuit 短路溫度
250°C
Test Voltage 測試電壓
3kV
Travel Speed 行進速度
150m/min

Overview & Applications 概述與應用

The PROTOMONT(Z) NSSHCGEOEU 0.6/1KV coal cutter cable represents advanced engineering specifically developed for the demanding requirements of underground mining operations. These cables serve as critical power supply connections for mobile equipment operating under extreme mechanical stress conditions.

PROTOMONT(Z) NSSHCGEOEU 0.6/1KV採煤機電纜代表了專為地下採礦作業嚴苛要求而開發的先進工程技術。這些電纜作為在極端機械應力條件下運行的移動設備的關鍵電源連接。

Primary Applications 主要應用: Coal shearers (採煤機), Roadheaders (掘進機), Tunnel Boring Machines/TBMs (隧道掘進機), Load-Haul-Dump vehicles/LHDs (鏟運機), Continuous miners (連續採礦機)

The “(Z)” designation indicates these cables are engineered for free trailing operation in cable protection chains (cable handlers). This specialized design allows the cable to be trailed for considerable distances behind machinery during operation, absorbing significant tensile forces while maintaining electrical integrity.

“(Z)”標識表示這些電纜專為電纜保護鏈(電纜導向器)中的自由拖曳操作而設計。這種專業設計允許電纜在機械運行過程中在設備後方進行相當長距離的拖曳,同時吸收顯著的拉力並保持電氣完整性。

Cable Construction & Materials 電纜結構與材料

Conductor Design 導體設計

The cable utilizes very finely stranded copper conductors with tinning (Class FS per IEC 60228). This construction provides superior flexibility essential for trailing operations while the tin coating enhances corrosion resistance in harsh mining environments.

電纜採用鍍錫超細絞合銅導體(符合IEC 60228 Class FS)。這種結構提供了拖曳操作所必需的卓越柔韌性,同時鍍錫層增強了在惡劣採礦環境中的耐腐蝕性。

Construction Parameters 結構參數

Core Configuration 芯線配置 3 Main + 3 Control
Conductor 導體 Cu Tinned Class FS
Core Insulation 芯線絕緣 EPR-PROTOLON 3GI3
Outer Semi-conductive Layer 外半導電層 NBR Easy-strip
Inner Sheath 內護套 EPR GM1b
Armouring 鎧裝 Cu + Galvanized Steel Braid
Outer Sheath 外護套 PCP-PROTOFIRM 5GM5
Monitoring Conductor 監測導體 Conductive tape + Cu-tinned wires

Core Identification 芯線識別

Main cores follow standard color coding: Black, Grey, and Brown for phase conductors. Control cores are Blue for monitoring and control functions. The three main conductors are laid-up with double-concentric control/monitoring conductor elements in the outer interstice, with lay length approximately 6×D (where D = cable diameter).

主芯線遵循標準顏色編碼:相導體為黑色、灰色和棕色。控制芯線為藍色,用於監測和控制功能。三根主導體以雙同心控制/監測導體元件布置在外部間隙中,絞合長度約為6×D(其中D=電纜直徑)。

Technical Specifications 技術規格

Electrical Parameters 電氣參數

Voltage Ratings 電壓額定值

Rated Voltage U₀/U (Um) 0.6/1 (1.2) kV
Test Voltage 測試電壓 3 kV
AC Test Voltage (Control) 控制芯測試電壓 2 kV
Nominal Voltage U 標稱電壓 1000 V

Thermal Parameters 熱參數

Temperature Ratings 溫度額定值

Max Conductor Temp 最高導體溫度 90°C
Short Circuit Temp 短路溫度 250°C
Ambient (Fixed) Min 固定安裝環境最低 -40°C
Ambient (Fixed) Max 固定安裝環境最高 +80°C
Ambient (Flexible) Min 柔性安裝環境最低 -20°C
Ambient (Flexible) Max 柔性安裝環境最高 +60°C

Mechanical Parameters 機械參數

Performance Values 性能數值

Tensile Strength 拉伸強度 40 N/mm² (min)
Min Breaking Load (Steel Braid) 鋼編最小斷裂負荷 40 kN
Torsional Stress 扭轉應力 ±10°/m
Travel Speed 行進速度 150 m/min
Bending Radius 彎曲半徑 Per DIN VDE 0298-3

Product Range & Dimensions 產品系列與尺寸

Product No.Construction 結構Conductor Ø [mm]Cable Ø Min [mm]Cable Ø Max [mm]Weight [kg/km]
02002543×16 + 3×(1.5STKON + 16/3KON)5———
02005033×25/16KON + 3×(1.5STKON/1.5ÜLKON)537403,230
02005033×35/16KON + 3×(1.5STKON/1.5ÜLKON)541.444.43,470
02004823×50/25KON + 3×(1.5STKON/1.5ÜLKON)547.350.34,480
02002363×70/35KON + 3×(1.5STKON/1.5ÜLKON)551.955.95,790
02005033×95/50KON + 3×(1.5STKON/1.5ÜLKON)556.960.97,100
02005053×120/50KON + 3×(1.5STKON + 25/3KON)563.267.28,540

Performance Properties 性能特性

Environmental & Safety 環境與安全

Flame Retardant 阻燃 EN/IEC 60332-1-2 ✓
Oil Resistant 耐油 Yes ✓
Ozone Resistant 耐臭氧 Yes ✓
UV Resistant 耐紫外線 Yes ✓

The phase-concentric monitoring shield combined with the common-concentric earth conductor enables continuous monitoring for insulation faults and damage detection. This integrated safety system, when connected to appropriate monitoring equipment, provides real-time cable integrity verification essential for underground mining safety protocols.

相位同心監測屏蔽層與公共同心接地導體的結合,實現了對絕緣故障和損壞的持續監測。當連接到適當的監測設備時,這種集成安全系統可提供實時電纜完整性驗證,這對地下採礦安全協議至關重要。

Standards & Certifications 標準與認證

PROTOMONT(Z) NSSHCGEOEU cables comply with comprehensive international and regional standards, ensuring consistent quality and performance across global mining operations.

PROTOMONT(Z) NSSHCGEOEU電纜符合全面的國際和地區標準,確保在全球採礦作業中保持一致的質量和性能。

DIN VDE 0250-812
DIN VDE 0298-4
DIN EN 60228
IEC 60228
VDE 0295
DIN EN 60811-404
IEC 60811-404
DIN EN 60332-1-2
IEC 60332-1-2

Regional Certifications 地區認證

BAS Bosnia-Herzegovina EAC MSHA P-189-4 MA China

Installation & Maintenance 安裝與維護

Proper installation is critical to achieving optimal performance and service life. The cable must be paired with appropriate cable protection chain systems designed for mining applications. Tension management devices should be employed to prevent exceeding maximum tensile ratings, and all routing must respect minimum bending radius requirements per DIN VDE 0298-3.

正確的安裝對於實現最佳性能和使用壽命至關重要。電纜必須與專為採礦應用設計的適當電纜保護鏈系統配對使用。應使用張力管理裝置以防止超過最大拉伸額定值,所有佈線必須符合DIN VDE 0298-3規定的最小彎曲半徑要求。

Maintenance Requirements 維護要求: Regular visual inspection for sheath damage • Periodic insulation resistance testing • Monitoring system functionality verification • Connection point inspection for overheating

References & External Resources 參考資料與外部資源

[1] Technical specifications and construction details referenced from industry standards documentation. For comprehensive coal cutter cable specifications and applications, see: Reeling Cable – PROTOMONT Coal Cutter Cables Technical Guide

[2] DIN VDE 0250-812: German standard for rubber-insulated cables for mining applications.

[3] IEC 60228: International standard for conductors of insulated cables.

[4] IEC 60332-1-2: Tests on electric and optical fibre cables under fire conditions.

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