01

Product Overview

產品概述

The PROTOMONT (V) (N)TSKCGECWOEU series represents state-of-the-art rubber-sheathed flexible cables specifically engineered for power supply connections in mobile mining equipment. These cables are primarily deployed in underground mining applications where coal cutting machines (shearers) operate with cable protection chains. According to technical documentation from Reeling Cable, PROTOMONT cables feature sophisticated construction combining advanced materials with purpose-driven design to deliver exceptional performance in environments where standard cables would quickly fail. The cable handler system absorbs the considerable tensile forces generated during machine movement, ensuring operational continuity and extended cable service life.

PROTOMONT (V) (N)TSKCGECWOEU 系列代表了專為移動採礦設備電源連接設計的最先進橡膠護套柔性電纜。這些電纜主要用於地下採礦應用,採煤機(剪切機)與電纜保護鏈協同工作。電纜處理器系統吸收機器移動過程中產生的巨大拉力,確保運行連續性和延長電纜使用壽命。

Test Voltage 測試電壓
11kV
AC test per DIN VDE 0250-813
Control Core Test 控制芯測試
2kV
AC test voltage for control cores
Max Operating Temp 最高工作溫度
90°C
Continuous conductor rating
Short Circuit Temp 短路溫度
250°C
Maximum fault condition
Tensile Strength 抗拉強度
15N/mm²
Permanent load capacity
Nominal Voltage 標稱電壓
3300V
Operating voltage U
02

Standards & Certifications

標準與認證

This cable series is manufactured in strict compliance with international and regional standards governing mining cable safety and performance. The comprehensive certification portfolio ensures global market acceptance and operational reliability in regulated mining environments across Europe, Russia, China, and the United States.

本系列電纜嚴格按照國際和地區礦用電纜安全和性能標準製造。全面的認證組合確保在歐洲、俄羅斯、中國和美國等地區受監管的採礦環境中獲得全球市場認可和運營可靠性。

MSHA P-07-KA140034
United States
MA China
China
GOST-R/-K/-B Fire
Russian Federation
DIN VDE 0250-813

Rubber-sheathed cables for mining applications 礦用橡膠護套電纜

DIN EN 60228 / IEC 60228 / VDE 0295

Conductors of insulated cables 絕緣電纜導體

DIN VDE 0298-4

Current-carrying capacity for cables 電纜載流量

DIN EN 60811-404 / IEC 60811-404

Test methods for insulating and sheathing materials 絕緣護套材料測試方法

DIN EN 60332-1-2 / IEC 60332-1-2

Flame propagation test for single cable 單根電纜火焰蔓延測試

Industry Reference 行業參考

“PROTOMONT (V) cables feature very finely stranded copper conductors to their specialized PROTOFIRM outer sheath, every component has been selected and engineered to withstand the extreme mechanical, electrical, and environmental stresses encountered in mining operations. The incorporation of a concentric monitoring conductor adds an additional layer of safety and operational assurance.”

— Source: Reeling Cable – Coal Cutter Cable Technical Documentation

03

Electrical Parameters

電氣參數
Voltage & Insulation Characteristics 電壓與絕緣特性 Per DIN VDE 0250-813 / IEC 60228
Parameter 參數Symbol 符號Value 數值Standard 標準
Rated Voltage 額定電壓U₀/U (Uₘ)1.9/3.3 (4) kVDIN VDE 0250-813
Nominal Voltage 標稱電壓U3300 VDIN VDE 0250-813
AC Test Voltage (Main Cores) 交流測試電壓(主芯)Uₜ11 kVDIN VDE 0250-813
AC Test Voltage (Control Cores) 交流測試電壓(控制芯)Uₜc2 kVDIN VDE 0250-813
Conductor Class 導體等級—Class FS (Very Fine Stranded)IEC 60228 / VDE 0295
04

Thermal Parameters

熱參數
Temperature Ratings & Operating Conditions 溫度等級與工作條件 EPR/PCP insulation system
Parameter 參數Min 最小值Max 最大值Unit 單位
Max Conductor Temperature 最高導體溫度—90°C
Short Circuit Temperature 短路溫度—250°C
Fixed Installation Ambient Temperature 固定安裝環境溫度-40+80°C
Flexible Installation Ambient Temperature 柔性安裝環境溫度-20+60°C
05

Mechanical Properties

機械性能
Stress & Flexibility Specifications 應力與柔性規格 Critical for cable chain applications
Property 性能Value 數值Condition 條件
Permanent Tensile Strength 永久抗拉強度15 N/mm²Per specification rule
Torsional Stress 扭轉應力±25°/mMaximum allowable twist
Bending Radius (Standard) 彎曲半徑(標準)2.3 × DAt 5 N/mm² tensile load
Bending Radius (S-type) 彎曲半徑(S型方向變換)20 × D minMinimum distance between directional changes

Environmental Resistance 環境耐受性

Flame Retardant阻燃
Oil Resistant耐油
Ozone Resistant耐臭氧
UV Resistant耐紫外線
06

Cable Construction

電纜結構

The multi-layer construction incorporates specialized materials selected for optimal performance in demanding mining environments. The design features very finely stranded tinned copper conductors (Class FS per IEC 60228) enabling superior fatigue resistance from continuous bending cycles. Three main cores are laid-up with double concentric control/PE conductor elements positioned in the outer interstices.

多層結構採用專門選擇的材料,以在苛刻的採礦環境中實現最佳性能。設計採用符合 IEC 60228 Class FS 標準的超細絞合鍍錫銅導體,能夠優異抵抗連續彎曲循環引起的疲勞。三個主線芯絞合佈置,雙同心控制/PE導體元件位於外間隙。

Conductor 導體 主導體結構
Very finely stranded copper conductor, tinned Class FS per IEC 60228/VDE 0295 — Maximum flexibility and corrosion resistance
Core Insulation 線芯絕緣 絕緣材料
EPR rubber compound PROTOLON-Special 3GI3 — High-performance ethylene propylene rubber with excellent dielectric properties
Semi-conducting Layer 半導電層 外半導電層
Semi-conductive NBR Easy-strip design — Facilitates field termination and reduces electrical stress
Inner Sheath 內護套 內層護套
Rubber compound Special EPR GM1b — Enhanced mechanical protection and flexibility
Monitoring Conductor 監測導體 監控導線
Spinning of steel/Cu-tinned wires — Enables continuous cable integrity monitoring for enhanced safety
Outer Sheath 外護套 外層護套
Rubber – Polychloroprene (PCP) PROTOFIRM-Special >5GM5 — Superior abrasion, chemical and environmental resistance
Control/PE Conductors 控制/PE導體 控制及接地導體
PE: Double concentric control/PE wire spinning in outer interstices — Blue colored control cores
Core Identification 線芯識別 線芯顏色
Main cores: Natural color | Control cores: Blue — Per DIN VDE 0250-813
07

Product Configurations

產品規格配置

The following table presents the complete range of available conductor cross-sections and corresponding cable dimensions for the 1.9/3.3kV voltage class. All configurations feature the standard construction with 3 main cores plus control/PE conductor elements in the outer interstices, along with an uninsulated earth conductor (UELKON).

下表列出了 1.9/3.3kV 電壓等級所有可用導體截面和相應電纜尺寸的完整範圍。所有配置均採用標準結構,包括 3 個主線芯加上位於外間隙的控制/PE 導體元件,以及非絕緣接地導體 (UELKON)。

PROTOMONT (V) (N)TSKCGECWOEU 1.9/3.3kV Series 8 standard configurations available
Product No.
產品編號
Basic Construction
基本結構
External Code
外部代碼
Conductor Ø
導體直徑 [mm]
Cable Ø Min
最小直徑 [mm]
Cable Ø Max
最大直徑 [mm]
Weight
重量 [kg/km]
02034780733×25+3×(1.5STKON+16/3KON)+UELKON5DM1***7.142.445.43,500
02031988433×35+3×(1.5STKON+25/3KON)+UELKON5DM15958.445.248.23,990
02034780833×50+3×(1.5STKON+25/3KON)+UELKON5DM1***10.148.352.34,850
V_N_3_3KV_0043×70+3×(1.5STKON+35/3KON)+UELKON5DM1***11.954.158.16,300
V_N_3_3KV_0053×95+3×(1.5STKON+50/3KON)+UELKON5DM1***1458.662.67,440
V_N_3_3KV_0013×120+3×(1.5STKON+70/3KON)+UELKON5DM1***15.562.666.99,060
V_N_3_3KV_0023×150+3×(1.5STKON+70/3KON)+UELKON5DM1***17.268.472.410,600
V_N_3_3KV_0033×185+3×(1.5STKON+95/3KON)+UELKON5DM1***19.172.576.512,400
Weight-to-Cross-Section Analysis 重量與截面分析

Cable weight increases approximately proportionally with conductor cross-section area. The 3×185mm² configuration weighs approximately 3.54× more than the 3×25mm² configuration (12,400 kg/km vs 3,500 kg/km), while conductor area increases by 7.4× (185/25). This demonstrates the significant contribution of insulation, sheathing, and protective layers to overall cable mass, which remains relatively constant regardless of conductor size.

08

Applications

應用領域

PROTOMONT (V) (N)TSKCGECWOEU cables serve as power supply connection cables for mobile equipment and machines in underground mining applications. The cables are specifically designed for use in cable protection chains (cable handlers), which trail behind the machine and absorb the tensile forces occurring during operation. Primary applications include coal cutting machines, continuous miners, and other mechanized equipment requiring flexible power distribution.

PROTOMONT (V) (N)TSKCGECWOEU 電纜用作地下採礦應用中移動設備和機器的電源連接電纜。電纜專門設計用於電纜保護鏈(電纜處理器),拖曳在機器後面並吸收運行過程中產生的拉力。主要應用包括採煤機、連續採礦機以及其他需要柔性配電的機械化設備。

Coal Cutting Machines (Shearers)
採煤機(剪切機)

Primary power supply for longwall and shortwall coal cutting operations with continuous movement requirements.

Continuous Miners
連續採礦機

Flexible power delivery for room-and-pillar mining operations with frequent directional changes.

Cable Handler Systems
電纜處理器系統

Designed specifically for cable chain applications that absorb tensile forces during machine movement.

Underground Mobile Equipment
地下移動設備

General purpose trailing cable applications for shuttle cars, haulers, and auxiliary mining machinery.

Contact Us for Technical Support & Quotations
聯繫我們獲取技術支持與報價

Technical Support 技術支持

[email protected]

Sales Inquiries 銷售諮詢

[email protected] [email protected]

WhatsApp Direct 即時通訊

+86 138 5512 3218

References & Technical Standards 參考資料與技術標準

  • DIN VDE 0250-813: Rubber-insulated cables; Mining cables for rated voltages up to 3.6/6 kV — German Institute for Standardization
  • IEC 60228: Conductors of insulated cables — International Electrotechnical Commission
  • IEC 60332-1-2: Tests on electric and optical fibre cables under fire conditions — Flame propagation test
  • IEC 60811-404: Common test methods for insulating and sheathing materials — Mineral oil resistance of sheaths
  • DIN VDE 0298-4: Application of cables and insulated cords in power installations — Current-carrying capacity
  • Coal cutter cable technical specifications and engineering data: Reeling Cable – PROTOMONT Technical Documentation
  • MSHA Approval P-07-KA140034: Mine Safety and Health Administration certification for underground mining equipment
  • Related industry resources: Feichun Cable, Crane Cable, Amplex Mining