儀表及控制電纜
FESTOONFLEX-LX 0,6/1 kV
Instrumentation & Control Cable
儀表及控制電纜
High-performance flexible cables for mining, bulk material handling, festoon systems with individually screened pairs for superior signal integrity.
高性能柔性電纜，適用於礦業、散裝物料搬運、懸掛系統，配備獨立屏蔽對以確保優異信號完整性。
Product Overview 產品概述
FESTOONFLEX-LX 0,6/1 kV is a premium instrumentation and control cable engineered for mining operations and bulk material handling applications. This cable is specifically designed for festoon systems and connecting movable parts of machine tools where fast movement, strong acceleration, and frequent bending during operation are critical requirements.
The cable features bare copper conductors conforming to IEC 60228 Class 5 flexibility standards, combined with advanced EPR (Ethylene Propylene Rubber) insulation that exceeds 3GI3 specifications. A specially developed crushproof compound provides improved electrical and mechanical characteristics, ensuring reliable performance under the most demanding industrial conditions.
For applications requiring electromagnetic interference (EMI) protection, the individually screened pairs variant features tinned copper screening with approximately 80% surface coverage, providing excellent signal integrity for instrumentation signals in electrically noisy environments.
FESTOONFLEX-LX 0,6/1 kV 是專為礦業作業及散裝物料搬運應用而設計的優質儀表控制電纜。本電纜專門針對懸掛系統及機床可動部件連接而設計，適用於快速移動、強加速度及運行中頻繁彎曲等關鍵工況。
電纜採用符合 IEC 60228 第5類柔性標準的裸銅導體，結合性能超越 3GI3 規格的先進 EPR（乙丙橡膠）絕緣。特別研發的抗壓化合物提供改良的電氣及機械特性，確保在最嚴苛的工業條件下可靠運行。
對於需要電磁干擾（EMI）防護的應用，獨立屏蔽對型號採用鍍錫銅屏蔽，表面覆蓋率約80%，為電氣噪聲環境中的儀表信號提供出色的信號完整性。
Main Applications 主要應用
Flexible power and control cables designed for festoon systems and connecting movable parts of machine tools and material handling equipment. Engineered for applications with fast movement, strong acceleration, and frequent bending during operation. The screened pairs variant is ideal for transmitting sensitive instrumentation signals in environments with electromagnetic interference.
專為懸掛系統及機床、物料搬運設備可動部件連接而設計的柔性動力及控制電纜。針對快速移動、強加速度及運行中頻繁彎曲的應用而設計。屏蔽對型號特別適用於電磁干擾環境中傳輸敏感儀表信號。
Key Features 主要特性
Bare Copper Conductor 裸銅導體
Flexible Class 5 per IEC 60228, specially designed for mobile applications with optimal conductivity and flexibility.
符合 IEC 60228 第5類柔性標準，專為移動應用設計，具最佳導電性及柔性。
EPR Insulation EPR 絕緣
Advanced EPR compound exceeding 3GI3 specifications with superior electrical and thermal properties.
先進 EPR 化合物性能超越 3GI3 規格，具優異電氣及熱性能。
Crushproof Construction 抗壓結構
Specially developed compound with improved mechanical characteristics for heavy-duty applications.
特別研發化合物具改良機械特性，適用於重型應用。
Screened Pairs Option 屏蔽對選項
Tinned copper screening with ~80% coverage for EMI protection in instrumentation applications.
鍍錫銅屏蔽覆蓋率約80%，為儀表應用提供EMI防護。
Short Lay Length 短節距
Optimized core arrangement in maximum 3 layers for superior flexibility and bending performance.
芯線最多3層排列優化，具優異柔性及彎曲性能。
Weather Resistant 耐候性
Black polychloroprene sheath with UV, oil, and chemical resistance exceeding 5GM2/5GM3 standards.
黑色氯丁橡膠護套抗紫外線、耐油及耐化學品性能超越 5GM2/5GM3 標準。
Technical Specifications 技術規格
Performance vs Standards 性能對比標準
Insulation Performance 絕緣性能
Inner Sheath 內護套
Outer Sheath 外護套
| Size 規格 (mm²) | Conductor Ø 導體直徑 (mm) | Overall Ø 外徑 (mm) | Weight 重量 (kg/km) | Copper 銅重 (kg/km) | Flexible 柔性 (A) | Fixed 固定 (A) | DC Resist. 20°C 直流電阻 (Ω/km) |
|---|---|---|---|---|---|---|---|
| 1×16 | 5.1 | 12.0 | 233 | 240 | 141 | 148 | 1.21 |
| 1×25 | 6.5 | 13.9 | 333 | 375 | 187 | 196 | 0.780 |
| 1×35 | 7.5 | 14.9 | 425 | 525 | 231 | 243 | 0.554 |
| 1×50 | 9.1 | 17.4 | 603 | 750 | 288 | 302 | 0.386 |
| 1×70 | 10.8 | 19.2 | 816 | 1050 | 357 | 375 | 0.272 |
| 1×95 | 12.1 | 20.5 | 1012 | 1425 | 430 | 452 | 0.206 |
| 1×120 | 14.3 | 23.5 | 1323 | 1800 | 503 | 528 | 0.161 |
| 1×150 | 16.1 | 25.7 | 1627 | 2250 | 577 | 606 | 0.129 |
| 1×185 | 17.5 | 27.9 | 1950 | 2775 | 658 | 691 | 0.106 |
| 1×240 | 19.9 | 31.2 | 2466 | 3600 | 771 | 810 | 0.0801 |
| Configuration 配置 | Conductor Ø 導體直徑 (mm) | Overall Ø 外徑 (mm) | Weight 重量 (kg/km) | Copper 銅重 (kg/km) | Flexible 柔性 (A) | Fixed 固定 (A) | DC Resist. 20°C 直流電阻 (Ω/km) |
|---|---|---|---|---|---|---|---|
| 3×25+3G16/3 | 6.5 | 27.6 | 1354 | 1125 | 131 | 138 | 0.780 |
| 3×35+3G16/3 | 7.5 | 30.6 | 1685 | 1575 | 162 | 170 | 0.554 |
| 3×50+3G25/3 | 9.1 | 35.2 | 2329 | 2250 | 202 | 212 | 0.386 |
| 3×70+3G35/3 | 10.8 | 39.4 | 3188 | 3150 | 250 | 263 | 0.272 |
| 3×95+3G50/3 | 12.1 | 43.1 | 4032 | 4275 | 301 | 316 | 0.206 |
| 3×120+3G70/3 | 14.3 | 50.3 | 5382 | 5400 | 352 | 370 | 0.161 |
| Size 規格 | DC Resist. 直流電阻 (Ω/km) | Conductor Ø 導體直徑 (mm) | Overall Ø 外徑 (mm) | Weight 重量 (kg/km) | Copper 銅重 (kg/km) | Flexible 柔性 (A) | Fixed 固定 (A) |
|---|---|---|---|---|---|---|---|
| 4G1.5 | 13.3 | 1.5 | 13.6 | 201 | 90 | 23 | 24 |
| 4G2.5 | 7.98 | 2.0 | 14.6 | 260 | 150 | 30 | 32 |
| 4G4 | 4.95 | 2.4 | 16.2 | 354 | 240 | 41 | 43 |
| 4G6 | 3.30 | 3.0 | 18.5 | 476 | 360 | 53 | 56 |
| 4G10 | 1.91 | 4.0 | 21.3 | 696 | 600 | 74 | 78 |
| 4G16 | 1.21 | 5.1 | 24.4 | 1020 | 960 | 99 | 104 |
| 4G25 | 0.780 | 6.5 | 30.4 | 1536 | 1500 | 131 | 138 |
| 4G35 | 0.554 | 7.5 | 33.2 | 1963 | 2100 | 162 | 170 |
| 4G50 | 0.386 | 9.1 | 38.6 | 2764 | 3000 | 202 | 212 |
| 4G70 | 0.272 | 10.8 | 43.4 | 3798 | 4200 | 250 | 263 |
| 4G95 | 0.206 | 12.1 | 48.0 | 4764 | 5700 | 301 | 316 |
| 5G4 | 4.95 | 2.4 | 18.1 | 450 | 300 | 41 | 43 |
| 5G6 | 3.30 | 3.0 | 19.9 | 565 | 450 | 53 | 56 |
| 5G10 | 1.91 | 4.0 | 22.2 | 835 | 750 | 74 | 78 |
| 5G16 | 1.21 | 5.1 | 26.4 | 1232 | 1200 | 99 | 104 |
| 5G25 | 0.780 | 6.5 | 32.9 | 1860 | 1875 | 131 | 138 |
| 5G35 | 0.554 | 7.5 | 36.3 | 2408 | 2625 | 162 | 170 |
| Size 規格 | DC Resist. 直流電阻 (Ω/km) | Conductor Ø 導體直徑 (mm) | Overall Ø 外徑 (mm) | Weight 重量 (kg/km) | Copper 銅重 (kg/km) | Flexible 柔性 (A) | Fixed 固定 (A) |
|---|---|---|---|---|---|---|---|
| 7×1.5 | 13.3 | 1.5 | 17.1 | 340 | 158 | 23 | 24 |
| 12×1.5 | 13.3 | 1.5 | 22.1 | 573 | 270 | 23 | 24 |
| 18×1.5 | 13.3 | 1.5 | 22.6 | 637 | 405 | 23 | 24 |
| 24×1.5 | 13.3 | 1.5 | 25.9 | 837 | 540 | 23 | 24 |
| 30×1.5 | 13.3 | 1.5 | 29.3 | 1090 | 675 | 23 | 24 |
| 36×1.5 | 13.3 | 1.5 | 30.2 | 1135 | 810 | 23 | 24 |
| 7×2.5 | 7.98 | 2.0 | 18.5 | 443 | 263 | 30 | 32 |
| 12×2.5 | 7.98 | 2.0 | 24.5 | 785 | 450 | 30 | 32 |
| 18×2.5 | 7.98 | 2.0 | 24.7 | 868 | 675 | 30 | 32 |
| 24×2.5 | 7.98 | 2.0 | 29.2 | 1203 | 900 | 30 | 32 |
| 30×2.5 | 7.98 | 2.0 | 32.9 | 1495 | 1125 | 30 | 32 |
| 36×2.5 | 7.98 | 2.0 | 33.1 | 1582 | 1350 | 30 | 32 |
| Configuration 配置 | DC Resist. 直流電阻 (Ω/km) | Conductor Ø 導體直徑 (mm) | Overall Ø 外徑 (mm) | Weight 重量 (kg/km) | Copper 銅重 (kg/km) | Application 應用 |
|---|---|---|---|---|---|---|
| 3×(2×1)C | 19.5 | 1.3 | 20.6 | 500 | 90 | Instrumentation 儀表 |
| 4×(2×1)C | 19.5 | 1.3 | 22.6 | 615 | 120 | Instrumentation 儀表 |
| 6×(2×1)C | 19.5 | 1.3 | 26.2 | 850 | 180 | Instrumentation 儀表 |
| 3×(2×1.5)C | 13.3 | 1.5 | 21.7 | 563 | 135 | Instrumentation 儀表 |
| 4×(2×1.5)C | 13.3 | 1.5 | 23.8 | 693 | 180 | Instrumentation 儀表 |
Core Identification 芯線識別
Core color coding according to DIN VDE 0293 Part 308 / HD 308 S2:
- 1 Core: Black
- 3 Cores: Brown, Black, Grey
- 4G Cores: Green/Yellow, Brown, Black, Grey
- 5G Cores: Green/Yellow, Blue, Brown, Black, Grey
- >5 Cores: Black with printed numbers + 1 Green/Yellow
芯線顏色編碼依據 DIN VDE 0293 第308部分 / HD 308 S2：
- 1芯：黑色
- 3芯：棕色、黑色、灰色
- 4G芯：綠/黃色、棕色、黑色、灰色
- 5G芯：綠/黃色、藍色、棕色、黑色、灰色
- >5芯：黑色印刷編號 + 1根綠/黃色
Standards & Compliance 標準與合規
Class 5 flexible conductors for mobile applications | 第5類柔性導體適用於移動應用
IEC Webstore Reference →Cable ampacity ratings and derating factors | 電纜載流量額定值及降額因數
VDE Standards Reference →Minimum bending radii and temperature limits guidance | 最小彎曲半徑及溫度限值指引
Beuth Standards Reference →Standard color coding for cable cores | 電纜芯線標準顏色編碼
CENELEC Reference →EPR compound electrical properties specification (exceeded) | EPR化合物電氣性能規格（已超越）
ISO Standards Reference →Polychloroprene rubber compound mechanical properties (exceeded) | 氯丁橡膠化合物機械性能（已超越）
DIN Committee Reference →Reference for screening and EMC performance requirements | 屏蔽及電磁兼容性能要求參考
IEC Reference →Authoritative References 權威參考資料
- International Electrotechnical Commission. (2020). IEC 60228:2004+AMD1:2020 Conductors of insulated cables. Geneva: IEC. https://webstore.iec.ch/publication/1064
- VDE Verband der Elektrotechnik. (2013). DIN VDE 0298-4 Application of cables and cords in power installations — Part 4: Recommended current-carrying capacity. Berlin: VDE. https://www.vde.com/en/standards
- CENELEC European Committee for Electrotechnical Standardization. (2019). HD 308 S2 Identification of cores of cables and flexible cords by colours. Brussels: CENELEC. https://www.cenelec.eu
- Deutsches Institut für Normung. (2023). DIN VDE 0298-3 Application of cables and cords in power installations — Part 3: Guidance on temperature limits. Berlin: DIN. https://www.din.de
- IEEE Power & Energy Society. (2022). IEEE Std 835-2022 Standard Power Cable Ampacity Tables. New York: IEEE. https://standards.ieee.org/ieee/835/10782/
- International Electrotechnical Commission. (2014). IEC 60092-350 Electrical installations in ships — Part 350: General construction and test methods. Geneva: IEC. https://webstore.iec.ch/publication/702
- Copper Development Association. (2021). Flexible Conductor Design Guide for Industrial Applications. New York: CDA. https://www.copper.org
- CIGRE Working Group B1.56. (2020). Guide for the Design and Construction of Cable Systems in Mining Applications. Paris: CIGRE. https://www.cigre.org
Contact Us 聯繫我們
For technical consultation, quotations, or customized instrumentation and control cable solutions, please contact our professional engineering team.
如需技術諮詢、報價或定製儀表控制電纜解決方案，請聯繫我們的專業工程團隊。
