What is 19/33kV Cable?

Complete Technical Guide to British Standard Medium Voltage Armoured Cables & UK DNO-Approved Cables — BS6622, BS7835, BS7870-4.10, UKPN, SSE, NPG, SPEN, ENW

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What is 19/33kV Cable? British Standard & DNO-Approved Cable Guide | Feichun Cable

Anhui Feichun Special Cable Co., Ltd.

安徽飞纯特种电缆有限公司

What is 19/33kV Cable?

Complete Technical Guide to British Standard Medium Voltage Armoured Cables & UK DNO-Approved Cables — BS6622, BS7835, BS7870-4.10, UKPN, SSE, NPG, SPEN, ENW

⚡ 19/33(36)kV 🇬🇧 BS6622 / BS7835 🇬🇧 BS7870-4.10 ✓ G81 Approved 🏭 Power Distribution ⚙️ Underground

1. Introduction to 19/33kV Medium Voltage Cables

The Medium Voltage Armoured Cable portfolio includes the 19/33(36)kV cables designed for power distribution networks. These cables are manufactured to standards including BS6622, BS7835, and BS7870-4.10, and are available as single core cables or three-core cables. The 19/33kV voltage rating represents the highest voltage class within the British Standard medium voltage range, serving critical infrastructure for national grid connections, industrial substations, and major commercial installations.

33kV cables are generally specified as underground mains power cables, supplied with Class 2 stranded copper conductors, although standards also allow for Class 1 solid and Class 2 stranded aluminium conductors which are available upon request. These cables are suitable for direct burial subject to relevant regulations, with armoured cables featuring MDPE, PVC, or LSZH sheathing providing additional mechanical protection where the installation environment demands it.

19/33kV Voltage Rating System (IEC 60038)

U₀ (Phase to Earth)

19 kV
19000 volts to ground

U (Phase to Phase)

33 kV
33000 volts between phases

Um (Maximum System)

36 kV
Highest permissible voltage

Test Voltage (5 min)

54 kV
AC withstand test

Source: Eland Cables – Voltage 19/33kV Cable

EspañolIntroducción a los Cables de Media Tensión 19/33kV

El portafolio de Cables Armados de Media Tensión incluye los cables 19/33(36)kV diseñados para redes de distribución de energía. Estos cables se fabrican según normas que incluyen BS6622, BS7835 y BS7870-4.10, y están disponibles como cables de un solo núcleo o cables de tres núcleos. La clasificación de voltaje 19/33kV representa la clase de voltaje más alta dentro del rango de media tensión de la Norma Británica, sirviendo infraestructura crítica para conexiones de red nacional, subestaciones industriales e instalaciones comerciales importantes. Los cables de 33kV generalmente se especifican como cables de energía subterráneos, suministrados con conductores de cobre trenzado Clase 2.

繁體中文19/33kV 中壓電纜簡介

中壓鎧裝電纜產品組合包括為配電網絡設計的19/33(36)kV電纜。這些電纜按照BS6622、BS7835和BS7870-4.10等標準製造,提供單芯電纜或三芯電纜配置。19/33kV電壓等級代表英國標準中壓範圍內的最高電壓等級,為國家電網連接、工業變電站和大型商業設施等關鍵基礎設施提供服務。33kV電纜通常指定為地下主電源電纜,配備二級絞合銅導體,但標準也允許使用一級實心和二級絞合鋁導體。這些電纜適合直接埋設,鎧裝電纜採用MDPE、PVC或LSZH護套,在安裝環境需要時提供額外的機械保護。

2. BS6622 XLPE PVC 19/33kV Armoured Cable

British Standard BS6622 sets out the specifications and required tests for armoured cables designed for use in fixed installations including networks and industrial installations. These cables feature single core AWA (Aluminium Wire Armour) and three core SWA (Steel Wire Armour) constructions with XLPE insulation and PVC or MDPE sheathing. The armour provides robust protection against mechanical stresses and potential damage from external forces, making these cables suitable for direct burial in the ground.

🇬🇧 BS6622 XLPE PVC 19/33(36)kV Cable Construction
StandardBS6622
Voltage Rating19/33(36)kV
ConductorClass 2 Stranded Copper or Class 1/2 Aluminium (BS EN 60228)
Conductor ScreenSemi-conductive Cross-Linked Polyethylene (XLPE)
InsulationXLPE (Cross-Linked Polyethylene)
Insulation ScreenSemi-conductive XLPE
Metallic ScreenIndividual or overall copper tape
FillerPolyethylene Terephthalate (PET) fibres
SeparatorBinding tape
BeddingPolyvinyl Chloride (PVC)
Armour (Single Core)AWA Aluminium Wire Armour
Armour (Multi Core)SWA Steel Wire Armour
Outer SheathPVC or MDPE

Source: Eland Cables – BS6622 Cable

BS6622 Applications

BS6622 armoured cables are primarily used for underground power distribution networks. The robust construction allows for direct burial in free-draining soil without the need for additional mechanical protection. Common applications include industrial power distribution, utility networks, substation connections, and commercial building supplies where PVC or MDPE sheathing provides adequate environmental protection.

Source: Power & Cables – 33kV MV Cables

3. BS7835 XLPE LSZH 19/33kV Fire-Safe Cable

BS7835 is the Low Smoke Zero Halogen (LSZH) equivalent of BS6622, designed for installations where fire safety is paramount. These cables emit minimal smoke and no toxic halogen gases when exposed to fire, making them essential for tunnels, metros, airports, hospitals, and other public buildings where life safety is critical. The LSZH sheathing also provides a higher CPR (Construction Products Regulation) classification.

🟢 BS7835 XLPE LSZH 19/33(36)kV Cable Construction
StandardBS7835
Voltage Rating19/33(36)kV
ConductorClass 2 Stranded Copper or Class 1/2 Aluminium
Conductor ScreenSemi-conductive XLPE
InsulationXLPE (Cross-Linked Polyethylene)
Insulation ScreenSemi-conductive XLPE
Metallic ScreenIndividual or overall copper tape
BeddingLSZH compound
Armour (Single Core)AWA
Armour (Multi Core)SWA
Outer SheathLSZH (Low Smoke Zero Halogen)
Fire PerformanceLow smoke, halogen free (BS EN 60332, BS EN 61034, BS EN 60754)

BS6622 vs BS7835 Comparison

ParameterBS6622 PVCBS7835 LSZH
Sheath MaterialPVC or MDPELSZH
Smoke EmissionStandardLow smoke
Halogen ContentContains halogens (PVC)Halogen free
Toxicity in FireProduces toxic gasesNon-toxic
CPR ClassificationLower classHigher class
CostLowerHigher
Recommended UseIndustrial, outdoor, direct burialPublic buildings, tunnels, metros

Source: Eland Cables – MV Armoured Cable

4. BS7870-4.10 DNO-Standard Unarmoured Cable

British Standard BS7870-4.10 covers Copper and Aluminium medium voltage cables used for the foundation of electricity supply from a distribution main. BS7870 Part 4, Section 4.10 covers single core cables up to 19/33kV, with cables designed to connect sub-mains to local networks where the final connection occurs. These cables can be installed either by direct burial in the ground or in buried cable ducts.

🇬🇧 BS7870-4.10 19/33(36)kV Unarmoured Cable

Whilst the standard permits XLPE (Cross-linked Polyethene) or EPR (Ethylene Propylene Rubber) insulation material, it is more common to see XLPE in use. The Distribution Network Operators (DNOs) who operate the UK electricity distribution system have their own cables manufactured generally in accordance with BS7870-4.10, with metallic screen cross-sectional area and material thicknesses bespoke to their specifications.

StandardBS7870-4.10
Voltage Rating19/33(36)kV
ConductorClass 2 Copper or Aluminium
InsulationXLPE or EPR (XLPE more common)
Metallic ScreenCopper wire screen
ArmourUnarmoured
Outer Sheath (MDPE)MDPE Type A
Outer Sheath (LSZH)LSZH Type B
ConfigurationSingle core cables

Source: Eland Cables – BS7870-4.10 Cable

BS7870-4.10 Variants at 19/33kV

Cable ModelConductorSheathApplication
BS7870-4.10 MDPE 19/33kV CopperCopperMDPEUtility Grid
BS7870-4.10 MDPE 19/33kV AluminiumAluminiumMDPEUtility Grid
BS7870-4.10 LSZH 19/33kVCopperLSZHFire-Safe Areas

5. UK DNO-Approved 33kV Cables

Eland Cables supplies a range of 11kV and 33kV DNO-approved cables manufactured by G81-approved suppliers for the UK distribution network operators including UKPN, SSE, National Grid Energy Distribution (NGED/WPD), Northern Power Grid (NPG), Scottish Power Energy Networks (SPEN), and Electricity Northwest (ENW). Any connection from the existing grid to new sub-main developments must use DNO specification cables manufactured by G81-approved suppliers.

UKPN

UK Power Networks

London, South-East, East England

SSE

Scottish & Southern Energy

Scotland, South England

NPG

Northern Power Grid

North-East England, Yorkshire

SPEN

Scottish Power Energy Networks

Scotland, North Wales, Merseyside

ENW

Electricity North West

North West England

NGED

National Grid Energy Distribution

Midlands, South West, Wales

DNO 33kV Cable Specifications

DNO CableStandardConfigurationFeatures
UK Distribution Network Operator Cables
UKPN 33kV Single CoreG81Single coreLondon, South-East, East grid
SSE 33kV Single CoreG81Single coreScotland, Southern England
NPG 33kV Single CoreG81Single coreNorth-East, Yorkshire grid
SPEN 33kV Single CoreG81Single coreScotland, North Wales
ENW 33kV CableG81Single coreNorth West England

Sources: Eland Cables – UKPN Cable, Eland Cables – DNO Approved Cable

6. Complete 19/33kV Cable Comparison

Cable Selection Guide by Application

Cable ModelStandardArmourSheathApplication
British Standard Armoured Cables
BS6622 XLPE PVC 19/33kVBS6622AWA/SWAPVC/MDPEUnderground Industrial
BS7835 XLPE LSZH 19/33kVBS7835AWA/SWALSZHFire-Safe Public
BS7870-4.10 Unarmoured Cables
BS7870-4.10 MDPE 19/33kV CopperBS7870-4.10NoneMDPEUtility Grid
BS7870-4.10 MDPE 19/33kV AluminiumBS7870-4.10NoneMDPEUtility Grid
BS7870-4.10 LSZH 19/33kVBS7870-4.10NoneLSZHFire-Safe Utility
UK DNO-Approved Cables (G81)
UKPN 33kV Single CoreG81DNO SpecDNO SpecLondon/SE/East
SSE 33kV Single CoreG81DNO SpecDNO SpecScotland/Southern
NPG 33kV Single CoreG81DNO SpecDNO SpecNorth-East/Yorkshire
SPEN 33kV Single CoreG81DNO SpecDNO SpecScotland/Wales
ENW 33kV CableG81DNO SpecDNO SpecNorth West

7. Technical Specifications

Max Operating Temp

90°C
XLPE continuous rating

Short Circuit Temp

250°C
Maximum 5 seconds

Min Bending Radius

15×OD
Single core cables

Installation Temp

≥0°C
Minimum ambient

Electrical Parameters

ParameterValueStandard Reference
Rated Voltage (U₀/U)19/33 kVBS6622, BS7835, BS7870-4.10
Maximum System Voltage (Um)36 kVIEC 60038
AC Withstand Test (5 min)54 kVIEC 60502-2
Impulse Withstand (BIL)170 kVIEC 60502-2
Maximum Operating Temperature90°CXLPE rated
Emergency Overload Temperature130°CShort duration
Short Circuit Temperature (5s)250°CBS6622, BS7835
Minimum Installation Temperature0°CWithout preheating
Insulation Thickness (33kV)9.0 mmBS6622/BS7835
Conductor ClassClass 2 strandedBS EN 60228
Available Sizes50mm² to 1000mm²Standard range

Source: Tratos Group – 33kV Cables

8. Applications & Installation Environments

33kV is one of the voltage ratings listed in IEC 60038 (IEC Standard Voltages) and is included in several British Standards. This voltage level is typically used in large medium voltage power distribution networks, between substations, local transformer stations, and industrial installations. The adoption of these standards ensures the safety, performance, and compatibility of electrical equipment and systems in the UK.

⚡ Grid Networks

Substation interconnections
DNO distribution feeders

🏭 Industrial

Factory power supply
Heavy industrial installations

🌱 Renewable Energy

Wind farms
Solar farm connections

🏗️ Infrastructure

Commercial buildings
Data centres, hospitals

Installation Methods

Installation TypeRecommended CableKey Considerations
Direct BurialBS6622 AWA/SWAArmoured protection, free-draining soil
Cable DuctsBS7870-4.10 MDPEUnarmoured, utility specifications
Fire-Sensitive AreasBS7835 LSZHLow smoke, halogen free
DNO Grid ConnectionsG81 ApprovedUKPN, SSE, NPG, SPEN, ENW specs
Outdoor ExposedBS6622 MDPEUV resistance, mechanical protection

Authoritative External References

●
Eland Cables – 19/33kV Cable
https://www.elandcables.com/…/33kv-cable
●
Eland Cables – BS6622 Cable
https://www.elandcables.com/…/bs6622-cable
●
Eland Cables – MV Armoured Cable
https://www.elandcables.com/…/mv-armoured-cables
●
Eland Cables – BS7870-4.10 Cable
https://www.elandcables.com/…/bs-7870-cable
●
Eland Cables – DNO Approved Cable
https://www.elandcables.com/…/dno-approved-cable
●
Eland Cables – UKPN Cable
https://www.elandcables.com/…/ukpn-cable
●
Power & Cables – 33kV MV Cables
https://www.powerandcables.com/…/33kv-mv-cables
●
Tratos Group – 33kV Cables
https://tratosgroup.com/…/33-kv-cables
●
Eland Cables – Energy Storage Cables
https://www.elandcables.com/…/energy-storage

Contact Feichun Cable

For technical support with 19/33kV British Standard armoured cables, DNO-approved cables, or utility grid connections, please contact our engineering team.

📱
📧

Technical Support

[email protected]
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Sales – Mr. Zihao Yang

[email protected]
👤

Sales – Mr. Ziyu Huang

[email protected]

Anhui Feichun Special Cable Co., Ltd. | 安徽飞纯特种电缆有限公司

Professional Manufacturer of 19/33kV British Standard & DNO-Approved Medium Voltage Cables

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