Complete Technical Guide to British Standard Medium Voltage Armoured Cables & UK DNO-Approved Cables — BS6622, BS7835, BS7870-4.10, UKPN, SSE, NPG, SPEN, ENW

Anhui Feichun Special Cable Co., Ltd.
安徽飞纯特种电缆有限公司
What is 19/33kV Cable?
Complete Technical Guide to British Standard Medium Voltage Armoured Cables & UK DNO-Approved Cables — BS6622, BS7835, BS7870-4.10, UKPN, SSE, NPG, SPEN, ENW
1. Introduction to 19/33kV Medium Voltage Cables
The Medium Voltage Armoured Cable portfolio includes the 19/33(36)kV cables designed for power distribution networks. These cables are manufactured to standards including BS6622, BS7835, and BS7870-4.10, and are available as single core cables or three-core cables. The 19/33kV voltage rating represents the highest voltage class within the British Standard medium voltage range, serving critical infrastructure for national grid connections, industrial substations, and major commercial installations.
33kV cables are generally specified as underground mains power cables, supplied with Class 2 stranded copper conductors, although standards also allow for Class 1 solid and Class 2 stranded aluminium conductors which are available upon request. These cables are suitable for direct burial subject to relevant regulations, with armoured cables featuring MDPE, PVC, or LSZH sheathing providing additional mechanical protection where the installation environment demands it.
U₀ (Phase to Earth)
U (Phase to Phase)
Um (Maximum System)
Test Voltage (5 min)
EspañolIntroducción a los Cables de Media Tensión 19/33kV
El portafolio de Cables Armados de Media Tensión incluye los cables 19/33(36)kV diseñados para redes de distribución de energía. Estos cables se fabrican según normas que incluyen BS6622, BS7835 y BS7870-4.10, y están disponibles como cables de un solo núcleo o cables de tres núcleos. La clasificación de voltaje 19/33kV representa la clase de voltaje más alta dentro del rango de media tensión de la Norma Británica, sirviendo infraestructura crítica para conexiones de red nacional, subestaciones industriales e instalaciones comerciales importantes. Los cables de 33kV generalmente se especifican como cables de energía subterráneos, suministrados con conductores de cobre trenzado Clase 2.
繁體中文19/33kV 中壓電纜簡介
中壓鎧裝電纜產品組合包括為配電網絡設計的19/33(36)kV電纜。這些電纜按照BS6622、BS7835和BS7870-4.10等標準製造,提供單芯電纜或三芯電纜配置。19/33kV電壓等級代表英國標準中壓範圍內的最高電壓等級,為國家電網連接、工業變電站和大型商業設施等關鍵基礎設施提供服務。33kV電纜通常指定為地下主電源電纜,配備二級絞合銅導體,但標準也允許使用一級實心和二級絞合鋁導體。這些電纜適合直接埋設,鎧裝電纜採用MDPE、PVC或LSZH護套,在安裝環境需要時提供額外的機械保護。
2. BS6622 XLPE PVC 19/33kV Armoured Cable
British Standard BS6622 sets out the specifications and required tests for armoured cables designed for use in fixed installations including networks and industrial installations. These cables feature single core AWA (Aluminium Wire Armour) and three core SWA (Steel Wire Armour) constructions with XLPE insulation and PVC or MDPE sheathing. The armour provides robust protection against mechanical stresses and potential damage from external forces, making these cables suitable for direct burial in the ground.
| Standard | BS6622 |
| Voltage Rating | 19/33(36)kV |
| Conductor | Class 2 Stranded Copper or Class 1/2 Aluminium (BS EN 60228) |
| Conductor Screen | Semi-conductive Cross-Linked Polyethylene (XLPE) |
| Insulation | XLPE (Cross-Linked Polyethylene) |
| Insulation Screen | Semi-conductive XLPE |
| Metallic Screen | Individual or overall copper tape |
| Filler | Polyethylene Terephthalate (PET) fibres |
| Separator | Binding tape |
| Bedding | Polyvinyl Chloride (PVC) |
| Armour (Single Core) | AWA Aluminium Wire Armour |
| Armour (Multi Core) | SWA Steel Wire Armour |
| Outer Sheath | PVC or MDPE |
Source: Eland Cables – BS6622 Cable
BS6622 Applications
BS6622 armoured cables are primarily used for underground power distribution networks. The robust construction allows for direct burial in free-draining soil without the need for additional mechanical protection. Common applications include industrial power distribution, utility networks, substation connections, and commercial building supplies where PVC or MDPE sheathing provides adequate environmental protection.
Source: Power & Cables – 33kV MV Cables
3. BS7835 XLPE LSZH 19/33kV Fire-Safe Cable
BS7835 is the Low Smoke Zero Halogen (LSZH) equivalent of BS6622, designed for installations where fire safety is paramount. These cables emit minimal smoke and no toxic halogen gases when exposed to fire, making them essential for tunnels, metros, airports, hospitals, and other public buildings where life safety is critical. The LSZH sheathing also provides a higher CPR (Construction Products Regulation) classification.
| Standard | BS7835 |
| Voltage Rating | 19/33(36)kV |
| Conductor | Class 2 Stranded Copper or Class 1/2 Aluminium |
| Conductor Screen | Semi-conductive XLPE |
| Insulation | XLPE (Cross-Linked Polyethylene) |
| Insulation Screen | Semi-conductive XLPE |
| Metallic Screen | Individual or overall copper tape |
| Bedding | LSZH compound |
| Armour (Single Core) | AWA |
| Armour (Multi Core) | SWA |
| Outer Sheath | LSZH (Low Smoke Zero Halogen) |
| Fire Performance | Low smoke, halogen free (BS EN 60332, BS EN 61034, BS EN 60754) |
BS6622 vs BS7835 Comparison
| Parameter | BS6622 PVC | BS7835 LSZH |
|---|---|---|
| Sheath Material | PVC or MDPE | LSZH |
| Smoke Emission | Standard | Low smoke |
| Halogen Content | Contains halogens (PVC) | Halogen free |
| Toxicity in Fire | Produces toxic gases | Non-toxic |
| CPR Classification | Lower class | Higher class |
| Cost | Lower | Higher |
| Recommended Use | Industrial, outdoor, direct burial | Public buildings, tunnels, metros |
Source: Eland Cables – MV Armoured Cable
4. BS7870-4.10 DNO-Standard Unarmoured Cable
British Standard BS7870-4.10 covers Copper and Aluminium medium voltage cables used for the foundation of electricity supply from a distribution main. BS7870 Part 4, Section 4.10 covers single core cables up to 19/33kV, with cables designed to connect sub-mains to local networks where the final connection occurs. These cables can be installed either by direct burial in the ground or in buried cable ducts.
Whilst the standard permits XLPE (Cross-linked Polyethene) or EPR (Ethylene Propylene Rubber) insulation material, it is more common to see XLPE in use. The Distribution Network Operators (DNOs) who operate the UK electricity distribution system have their own cables manufactured generally in accordance with BS7870-4.10, with metallic screen cross-sectional area and material thicknesses bespoke to their specifications.
| Standard | BS7870-4.10 |
| Voltage Rating | 19/33(36)kV |
| Conductor | Class 2 Copper or Aluminium |
| Insulation | XLPE or EPR (XLPE more common) |
| Metallic Screen | Copper wire screen |
| Armour | Unarmoured |
| Outer Sheath (MDPE) | MDPE Type A |
| Outer Sheath (LSZH) | LSZH Type B |
| Configuration | Single core cables |
Source: Eland Cables – BS7870-4.10 Cable
BS7870-4.10 Variants at 19/33kV
| Cable Model | Conductor | Sheath | Application |
|---|---|---|---|
| BS7870-4.10 MDPE 19/33kV Copper | Copper | MDPE | Utility Grid |
| BS7870-4.10 MDPE 19/33kV Aluminium | Aluminium | MDPE | Utility Grid |
| BS7870-4.10 LSZH 19/33kV | Copper | LSZH | Fire-Safe Areas |
5. UK DNO-Approved 33kV Cables
Eland Cables supplies a range of 11kV and 33kV DNO-approved cables manufactured by G81-approved suppliers for the UK distribution network operators including UKPN, SSE, National Grid Energy Distribution (NGED/WPD), Northern Power Grid (NPG), Scottish Power Energy Networks (SPEN), and Electricity Northwest (ENW). Any connection from the existing grid to new sub-main developments must use DNO specification cables manufactured by G81-approved suppliers.
UK Power Networks
London, South-East, East England
Scottish & Southern Energy
Scotland, South England
Northern Power Grid
North-East England, Yorkshire
Scottish Power Energy Networks
Scotland, North Wales, Merseyside
Electricity North West
North West England
National Grid Energy Distribution
Midlands, South West, Wales
DNO 33kV Cable Specifications
| DNO Cable | Standard | Configuration | Features |
|---|---|---|---|
| UK Distribution Network Operator Cables | |||
| UKPN 33kV Single Core | G81 | Single core | London, South-East, East grid |
| SSE 33kV Single Core | G81 | Single core | Scotland, Southern England |
| NPG 33kV Single Core | G81 | Single core | North-East, Yorkshire grid |
| SPEN 33kV Single Core | G81 | Single core | Scotland, North Wales |
| ENW 33kV Cable | G81 | Single core | North West England |
Sources: Eland Cables – UKPN Cable, Eland Cables – DNO Approved Cable
6. Complete 19/33kV Cable Comparison
Cable Selection Guide by Application
| Cable Model | Standard | Armour | Sheath | Application |
|---|---|---|---|---|
| British Standard Armoured Cables | ||||
| BS6622 XLPE PVC 19/33kV | BS6622 | AWA/SWA | PVC/MDPE | Underground Industrial |
| BS7835 XLPE LSZH 19/33kV | BS7835 | AWA/SWA | LSZH | Fire-Safe Public |
| BS7870-4.10 Unarmoured Cables | ||||
| BS7870-4.10 MDPE 19/33kV Copper | BS7870-4.10 | None | MDPE | Utility Grid |
| BS7870-4.10 MDPE 19/33kV Aluminium | BS7870-4.10 | None | MDPE | Utility Grid |
| BS7870-4.10 LSZH 19/33kV | BS7870-4.10 | None | LSZH | Fire-Safe Utility |
| UK DNO-Approved Cables (G81) | ||||
| UKPN 33kV Single Core | G81 | DNO Spec | DNO Spec | London/SE/East |
| SSE 33kV Single Core | G81 | DNO Spec | DNO Spec | Scotland/Southern |
| NPG 33kV Single Core | G81 | DNO Spec | DNO Spec | North-East/Yorkshire |
| SPEN 33kV Single Core | G81 | DNO Spec | DNO Spec | Scotland/Wales |
| ENW 33kV Cable | G81 | DNO Spec | DNO Spec | North West |
7. Technical Specifications
Max Operating Temp
Short Circuit Temp
Min Bending Radius
Installation Temp
Electrical Parameters
| Parameter | Value | Standard Reference |
|---|---|---|
| Rated Voltage (U₀/U) | 19/33 kV | BS6622, BS7835, BS7870-4.10 |
| Maximum System Voltage (Um) | 36 kV | IEC 60038 |
| AC Withstand Test (5 min) | 54 kV | IEC 60502-2 |
| Impulse Withstand (BIL) | 170 kV | IEC 60502-2 |
| Maximum Operating Temperature | 90°C | XLPE rated |
| Emergency Overload Temperature | 130°C | Short duration |
| Short Circuit Temperature (5s) | 250°C | BS6622, BS7835 |
| Minimum Installation Temperature | 0°C | Without preheating |
| Insulation Thickness (33kV) | 9.0 mm | BS6622/BS7835 |
| Conductor Class | Class 2 stranded | BS EN 60228 |
| Available Sizes | 50mm² to 1000mm² | Standard range |
Source: Tratos Group – 33kV Cables
8. Applications & Installation Environments
33kV is one of the voltage ratings listed in IEC 60038 (IEC Standard Voltages) and is included in several British Standards. This voltage level is typically used in large medium voltage power distribution networks, between substations, local transformer stations, and industrial installations. The adoption of these standards ensures the safety, performance, and compatibility of electrical equipment and systems in the UK.
⚡ Grid Networks
Substation interconnections
DNO distribution feeders
🏭 Industrial
Factory power supply
Heavy industrial installations
🌱 Renewable Energy
Wind farms
Solar farm connections
🏗️ Infrastructure
Commercial buildings
Data centres, hospitals
Installation Methods
| Installation Type | Recommended Cable | Key Considerations |
|---|---|---|
| Direct Burial | BS6622 AWA/SWA | Armoured protection, free-draining soil |
| Cable Ducts | BS7870-4.10 MDPE | Unarmoured, utility specifications |
| Fire-Sensitive Areas | BS7835 LSZH | Low smoke, halogen free |
| DNO Grid Connections | G81 Approved | UKPN, SSE, NPG, SPEN, ENW specs |
| Outdoor Exposed | BS6622 MDPE | UV resistance, mechanical protection |
Authoritative External References
https://www.elandcables.com/…/33kv-cable
https://www.elandcables.com/…/bs6622-cable
https://www.elandcables.com/…/mv-armoured-cables
https://www.elandcables.com/…/bs-7870-cable
https://www.elandcables.com/…/dno-approved-cable
https://www.elandcables.com/…/ukpn-cable
https://www.powerandcables.com/…/33kv-mv-cables
https://tratosgroup.com/…/33-kv-cables
https://www.clevelandcable.com/…/medium-voltage-cable-dno
https://www.elandcables.com/…/energy-storage
Contact Feichun Cable
For technical support with 19/33kV British Standard armoured cables, DNO-approved cables, or utility grid connections, please contact our engineering team.


