Airfield Lighting Cable, Airport Lighting Cable, Runway Lighting Cable, AGL Cable, Airfield Ground Lighting Cable, Airport Cable, FAA L-824 Cable, 400Hz Cable, Aircraft Ground Power Cable
ANHUI FEICHUN SPECIAL CABLE CO., LTD.
安徽飞纯特种电缆有限公司
What is Airfield Lighting Cable?
¿Qué es el Cable de Iluminación Aeroportuaria?
什麼是機場照明電纜？
Complete Technical Guide to FAA L-824, 400Hz Aircraft Ground Power, FL2XCY, FLYCY, RG7H1R, RHV/RHZ1 Cables | Guía Técnica Completa para Cables de Iluminación de Pistas | 機場跑道照明電纜技術完整指南
Introduction to Airfield Lighting Cable | 機場照明電纜簡介
Airfield Lighting Cables (also known as AGL cables – Airfield Ground Lighting) are specialized, safety-critical electrical cables specifically designed for airport and airfield systems. These cables illuminate runways, taxiways, and airport aprons during aircraft take-off and landing approach, providing essential visual guidance for pilots in all weather conditions and visibility levels.
The airfield lighting system consists of primary circuits that connect Constant Current Regulators (CCRs) to isolating transformers, and secondary circuits that connect the transformers to the individual light fixtures. These cables must withstand harsh environmental conditions including extreme temperatures, UV radiation, chemical exposure from de-icing fluids and aviation fuels, and mechanical stress from ground equipment traffic.
Additionally, 400Hz ground power cables provide aircraft with external power while parked at terminal gates, allowing onboard systems to operate without using the aircraft’s auxiliary power unit (APU), thereby reducing emissions and fuel consumption.
Los Cables de Iluminación Aeroportuaria (también conocidos como cables AGL – Airfield Ground Lighting) son cables eléctricos especializados y críticos para la seguridad, diseñados específicamente para sistemas aeroportuarios. Estos cables iluminan pistas de aterrizaje, calles de rodaje y plataformas de aeropuertos durante el despegue y aproximación de aterrizaje de aeronaves, proporcionando orientación visual esencial para los pilotos en todas las condiciones climáticas.
El sistema de iluminación aeroportuaria consta de circuitos primarios que conectan los Reguladores de Corriente Constante (CCR) a los transformadores de aislamiento, y circuitos secundarios que conectan los transformadores a las luminarias individuales. Estos cables deben soportar condiciones ambientales adversas incluyendo temperaturas extremas, radiación UV, exposición química de fluidos descongelantes y combustibles de aviación.
機場照明電纜（也稱為AGL電纜 – Airfield Ground Lighting）是專門為機場和航空場系統設計的安全關鍵型專用電氣電纜。這些電纜在飛機起飛和降落進場期間照亮跑道、滑行道和機場停機坪，為飛行員在所有天氣條件和能見度水平下提供必要的視覺引導。
機場照明系統由一次電路（連接恆流調節器CCR到隔離變壓器）和二次電路（連接變壓器到各個燈具）組成。這些電纜必須能承受惡劣的環境條件，包括極端溫度、紫外線輻射、除冰液和航空燃料的化學腐蝕，以及地面設備交通造成的機械應力。
技術說明：FAA L-824標準是美國聯邦航空管理局發布的機場照明電路地下電纜規範，定義了A型、B型和C型三種電纜類型。B型電纜採用乙丙橡膠（EPR）絕緣，C型電纜採用交聯聚乙烯（XLPE）絕緣。所有類型的電纜都需要通過嚴格的資質測試，包括導體電阻、絕緣電阻、耐電壓和物理性能測試。
400Hz航空地面電源電纜為停放在航站樓登機口的飛機提供外部電源，使機載系統無需使用飛機的輔助動力裝置（APU）即可運行，從而減少排放和燃料消耗。飛機電氣系統優化為400Hz，因為較高的頻率允許使用更輕的變壓器和發電機，從而減輕飛機重量。
Airfield Cable Categories Overview | 機場電纜類別概述
| Category 類別 | Cable Types 電纜類型 | Voltage 電壓 | Application 應用 | Standard 標準 |
|---|---|---|---|---|
| FAA L-824 Cables | Type B (EPR), Type C (XLPE) Shielded / Unshielded | 600V, 2kV, 5kV | Primary & Secondary airfield lighting circuits, Runway/Taxiway lights | FAA AC 150/5345-7F, ICEA S-96-659 |
| 2kV XLPE Cables | BT HDPE, BT PVC, PCWB, CTS | 2kV | Secondary series circuits, Isolating transformer connections | IEC 60502, BS 6234 |
| 5kV XLPE Cables | BT HDPE, BT PVC, PCWB, CTS | 5kV | Primary series circuits, CCR to transformer connections | FAA L-824, IEC 60502 |
| FL2XCY / FLYCY | FL2XCY, FL2XCYRY, FLYCY | 2kV – 10kV | European MV primary circuits, Runway & taxiway lighting | VDE 0271, EN 50213 |
| RG7H1R / RHV / RHZ1 | RG7H1R, RHV, RHZ1 | 3.6/6kV – 18/30kV | MV primary circuits, Power distribution | CEI 20-13, UNE 21-161-93 |
| 400Hz Aircraft Power | Single/Multi-core, With/Without control wires | 600V / 1kV | Ground-to-aircraft power, Avionics, Radar | SAE AS5756, MIL-C-5756 |
FAA L-824 Cable Types & Specifications | FAA L-824電纜類型與規格
FAA L-824 cables are manufactured in accordance with FAA Advisory Circular AC 150/5345-7F, which specifies requirements for underground electrical cable intended for use in airport lighting circuits. The cables are classified into three types based on their insulation material.
Type B cables feature Ethylene Propylene Rubber (EPR) insulation with an overall jacket, available in 600V and 5,000V ratings. Type C cables use Cross-linked Polyethylene (XLPE) insulation, with multiple conductor and shielded variants requiring an overall jacket. Type C cables are suitable for direct burial, conduit, or raceway installation.
| Cable Model / 電纜型號 | Voltage 電壓 | Insulation 絕緣 | Shield 屏蔽 | Sheath 護套 | Temp Range 溫度範圍 | Index 索引 |
|---|---|---|---|---|---|---|
| FAA L-824 Type C Unshielded 5kV | 5,000V | XLPE (110 mil) | None | — | -40°C to +90°C | HIGH 92% |
| FAA L-824 Type C Shielded 5kV | 5,000V | XLPE | Copper Tape | CPE / PVC | -40°C to +90°C | HIGH 90% |
| FAA L-824 Type B Shielded 5kV | 5,000V | EPR | Copper Tape | CPE / PVC | -40°C to +80°C | MED 78% |
| FAA L-824 Type B Unshielded 5kV | 5,000V | EPR | None | CPE | -40°C to +80°C | MED 75% |
| FAA L-824 Type C Sheathed 5kV | 5,000V | XLPE | Optional | HDPE / PVC | -40°C to +90°C | MED 72% |
| FAA L-824 Type C 600V | 600V | XLPE | None | — | -40°C to +90°C | HIGH 85% |
FAA L-824 Type C Construction
FAA L-824 Type B Construction
2kV & 5kV XLPE Airfield Cables | 2kV和5kV交聯聚乙烯機場電纜
2kV XLPE Cable Variants | 2kV交聯聚乙烯電纜變型
| Model / 型號 | Construction / 結構 | Screen / 屏蔽 | Sheath / 護套 | Application / 應用 | Index |
|---|---|---|---|---|---|
| 2kV 6mm² XLPE BT HDPE | 6mm² Copper, XLPE insulation | Binder Tape | HDPE | Secondary circuits, Direct burial | 75% |
| 2kV 6mm² XLPE BT PVC | 6mm² Copper, XLPE insulation | Binder Tape | PVC | Secondary circuits, Indoor | 72% |
| 2kV 6mm² XLPE HDPE | 6mm² Copper, XLPE insulation | None | HDPE | Direct burial, Duct | 70% |
| 2kV 6mm² XLPE PCWB HDPE | 6mm² Copper, XLPE insulation | PCWB (Plain Copper Wire Braid) | HDPE | EMI sensitive areas | 68% |
| 2kV 6mm² XLPE CTS PVC | 6mm² Copper, XLPE insulation | CTS (Copper Tape Screen) | PVC | Screened secondary circuits | 65% |
| 2kV 6mm² XLPE PCWB PVC | 6mm² Copper, XLPE insulation | PCWB | PVC | Indoor screened applications | 62% |
| 2kV 6mm² XLPE PVC | 6mm² Copper, XLPE insulation | None | PVC | General secondary circuits | 70% |
5kV XLPE Cable Variants | 5kV交聯聚乙烯電纜變型
| Model / 型號 | Construction / 結構 | Screen / 屏蔽 | Sheath / 護套 | Application / 應用 | Index |
|---|---|---|---|---|---|
| 5kV 6mm² XLPE BT HDPE | 6mm² Copper, XLPE insulation | Binder Tape | HDPE | Primary circuits, Direct burial | 82% |
| 5kV 6mm² XLPE BT PVC | 6mm² Copper, XLPE insulation | Binder Tape | PVC | Primary circuits, Conduit | 78% |
| 5kV 6mm² XLPE CTS PVC | 6mm² Copper, XLPE insulation | CTS (Copper Tape Screen) | PVC | Screened primary circuits | 75% |
| 5kV 6mm² XLPE HDPE | 6mm² Copper, XLPE insulation | None | HDPE | Primary direct burial | 80% |
| 5kV 6mm² XLPE PCWB HDPE | 6mm² Copper, XLPE insulation | PCWB | HDPE | EMI protection, Direct burial | 72% |
| 5kV 6mm² XLPE PCWB PVC | 6mm² Copper, XLPE insulation | PCWB | PVC | EMI protection, Indoor | 70% |
| 5kV 6mm² XLPE PVC | 6mm² Copper, XLPE insulation | None | PVC | General primary circuits | 78% |
XLPE絕緣電纜技術說明
XLPE（交聯聚乙烯）是機場照明電纜最常用的絕緣材料，因為它具有優異的電氣性能、耐熱性和耐化學性。與傳統的PVC絕緣相比，XLPE允許更高的連續工作溫度（90°C vs 70°C）和更高的短路溫度承受能力（250°C）。
護套選擇說明：
• HDPE（高密度聚乙烯）：適合直埋和管道安裝，具有優異的耐潮性和機械強度
• PVC（聚氯乙烯）：適合室內和管道安裝，阻燃性能好，成本較低
• BT（綁帶）：提供額外的結構完整性和應力釋放
• PCWB（純銅線編織）：提供電磁屏蔽，適合敏感電子設備附近
• CTS（銅帶屏蔽）：提供有效的電磁干擾防護
FL2XCY, FLYCY & European MV Cables | 歐洲中壓電纜
The FL2XCY and FLYCY cables are European-specification Medium Voltage cables designed for airfield lighting primary and secondary series circuits. These cables are manufactured according to VDE 0271 and EN 50213 standards, providing power to runway, taxiway, and apron lighting systems by connecting Constant Current Regulators to isolating transformers.
The FL2XCY cable features XLPE insulation with a maximum operating temperature of 90°C, while the FLYCY cable uses PVC insulation. Both types include concentric copper wire and copper tape shielding, with robust flame-retardant, oil-resistant, and UV-resistant PVC outer sheathing for harsh airfield environments.
| Model / 型號 | Voltage 電壓 | Insulation 絕緣 | Shield 屏蔽 | Armour 鎧裝 | Standard 標準 | Index |
|---|---|---|---|---|---|---|
| FL2XCY Airfield Cable | 6/10kV | XLPE | Cu Wire + Cu Tape | None | VDE 0271, EN 50213 | 85% |
| FL2XCYRY Airfield Cable | 6/10kV | XLPE | Cu Wire + Cu Tape | Galvanised Steel Wire | VDE 0271, EN 50213 | 72% |
| FLYCY Airfield Cable | 1/2kV – 3/6kV | PVC | Cu Wire + Cu Tape | None | VDE 0271 | 82% |
| RG7H1R Airport Lighting | 3.6/6kV | HEPR (G7 quality) | Copper Wire | None | CEI 20-13, IEC 60502 | 68% |
FL2XCY Construction Details
RG7H1R Technical Specs
400Hz Aircraft Ground Power Cables | 400Hz航空地面電源電纜
400Hz cables provide essential ground-to-aircraft power connections when aircraft are parked at terminal gates. These trailing cables allow aircraft systems including avionics, environmental controls, galley systems, and flight computers to operate without using the onboard Auxiliary Power Unit (APU), reducing emissions, noise, and fuel consumption during ground operations.
Aircraft electrical systems are optimized for 400Hz because higher frequency allows for significantly lighter transformers and generators compared to standard 50Hz or 60Hz systems, reducing overall aircraft weight. The 400Hz ground power standard has been adopted globally, ensuring aircraft can receive compatible power at any airport worldwide.
| Model / 型號 | Cores 芯數 | Control Wires 控制線 | Shield/Armour 屏蔽/鎧裝 | Sheath 護套 | Application 應用 | Index |
|---|---|---|---|---|---|---|
| 400Hz Single Core Airfield Cable | 1 | No | None | PUR (Yellow) | Basic ground power | 88% |
| 400Hz Single Core with Control Wires | 1 | Yes (1mm² stranded Cu) | None | PUR (Yellow) | Monitored power supply | 85% |
| 400Hz Single Core Grounding Cable | 1 | No | None | PUR (Green/Yellow) | Aircraft grounding | 78% |
| 400Hz 3 Core with Control Wires | 3 | Yes | None | PUR (Yellow) | Three-phase power | 82% |
| 400Hz 4 Core with Control Wires | 4 | Yes | None | PUR (Yellow) | Three-phase + neutral | 80% |
| 400Hz 7 Core Airfield Cable | 7 | No | None | PUR (Black) | Full power distribution | 85% |
| 400Hz 7 Core with Control Wires & Reinforcement | 7 | Yes | Reinforcement | PUR (Black) | Heavy duty applications | 75% |
| 400Hz 7 Core with Copper Tape Shield | 7 | No | Copper Tape | PUR (Black) | EMI sensitive equipment | 72% |
| 400Hz 7 Core with Copper Wire Braid | 7 | No | TCWB | PUR (Black) | High EMI protection | 70% |
| 400Hz 7 Core LSZH AWA | 7 | No | AWA (Aluminium Wire Armour) | LSZH (Black) | Fire safety areas | 68% |
400Hz Cable Specifications
400Hz Sheath Options
400Hz航空電源電纜技術說明
400Hz電纜必須具有優異的柔韌性和耐用性，因為它們經常被連接、斷開和移動。Tratos公司開發的航空地面電源電纜具有最佳的電氣和物理性能平衡，能夠承受頻繁的卷繞和展開、從走道懸掛以及沿地面拖拽。
橡膠護套具有出色的耐受性，能抵抗機場常見的流體——礦物油、液壓油、航空燃料和柴油燃料，以及全球各地遇到的氣候條件，包括100%濕度、水噴淋和暴雨。
電氣參數：典型的400Hz地面電源裝置提供115/200 VAC三相電源，額定功率從45kVA到90kVA不等。窄體飛機（如A320、B737）通常需要單個90kVA裝置，而寬體飛機（如A330、B777）可能需要兩個並聯裝置。
Application Matrix | 應用矩陣
| Application / 應用場景 | Circuit Type 電路類型 | Recommended Cables 推薦電纜 | Voltage 電壓 | Key Requirements 關鍵要求 |
|---|---|---|---|---|
| Runway Lighting 跑道照明 | Primary Series | FAA L-824 Type C, FL2XCY, RG7H1R | 5kV – 10kV | UV resistant, Direct burial rated |
| Taxiway Lighting 滑行道照明 | Primary Series | FAA L-824, FLYCY, 5kV XLPE | 2kV – 5kV | Chemical resistant, Impact resistant |
| Apron Lighting 停機坪照明 | Secondary | 2kV XLPE, H07RN-F | 600V – 2kV | Oil resistant, Flexible |
| CCR to Transformer 恆流器到變壓器 | Primary Series | FL2XCY, FAA L-824 5kV | 5kV – 6/10kV | Screened, MV rated |
| Transformer to Light 變壓器到燈具 | Secondary | 2kV XLPE PVC, H07RN-F | 450V – 2kV | Flexibility, Quick connection |
| Aircraft Ground Power 飛機地面電源 | 400Hz Power | 400Hz 7-core, 400Hz 4-core | 600V / 1kV | High flexibility, Wear resistant |
| Obstacle Lighting 障礙物照明 | Secondary | FAA L-824 600V, 2kV XLPE | 600V – 2kV | Weather resistant, Long runs |
| Navigational Aids 導航設備 | Power/Control | RG7H1R, RHV, RHZ1 | 3.6/6kV – 10kV | MV rated, Reliability critical |
Authoritative References & External Sources | 權威參考資料 | Referencias Autorizadas
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[1] FAA Advisory Circular AC 150/5345-7F – Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits
https://www.faa.gov/documentLibrary/media/Advisory_Circular/150_5345_7f.pdf -
[2] Eland Cables – FAA L-824 Airfield Ground Lighting Cables (AGL)
https://www.elandcables.com/cables/faa-l824-airfield-lighting-agl-cables -
[3] Eland Cables – 400Hz Airport Cables Technical Specifications
https://www.elandcables.com/cables/400hz-airport-cables -
[4] Eland Cables – FL2XCY, FL2XCYRY & FLYCY Airfield Cables
https://www.elandcables.com/cables/fl2xcy-and-flycy-airfield-cables -
[5] Tratos Group – FAA L-824 Adapted Standard & 400Hz Aircraft Ground Power
https://tratosgroup.com/products/standards/others/adapted-faa-l-824/ -
[6] Southwire – 5KV Airport Lighting Cable FAA L-824 Type C
https://www.southwire.com/wire-cable/medium-voltage-power-cable/ -
[7] Nassau National Cable – FAA-L-824 Airport Lighting Cable Specifications
https://nassaunationalcable.com/products/faa-type-c-l-824c-airport-lighting-cable -
[8] FCX Systems – Why the Aviation Industry Operates on 400Hz Power
https://fcxinc.com/why-the-aviation-industry-operates-on-400-hz-power/ -
[9] Tratos Group – 400Hz Aircraft Ground Supply Cables Case Study
https://tratosgroup.com/case-study/400hz-aircraft-ground-supply-cables/ -
[10] Eland Cables – RG7H1R Airport Lighting Cable & RHV/RHZ1
https://www.elandcables.com/cables/rg7h1r-airport-lighting-cable
Contact Us | 聯繫我們 | Contáctenos
Anhui Feichun Special Cable Co., Ltd. | 安徽飞纯特种电缆有限公司
