FLRY, FLR, H07BZ5-F, Mode 4 DC Charging – ISO 6722 & SAE J1128 | 汽車電纜和充電電纜

What are EV & PHEV Automotive Cables?
FLRY, FLR, H07BZ5-F, Mode 4 DC Charging – ISO 6722 & SAE J1128 | 汽車電纜和充電電纜
EV & PHEV Automotive Cable Overview | 概述
EV & PHEV Automotive Cables encompass two distinct but interconnected categories: vehicle wiring cables that form the internal electrical systems of electric, hybrid, and traditional combustion vehicles, and EV charging cables that enable the growing network of charging infrastructure. Vehicle wiring cables follow stringent international standards including ISO 6722 (European) and SAE J1128 (American) to ensure reliable performance under the demanding conditions of automotive applications—extreme temperatures, vibration, oil exposure, and tight installation spaces. EV charging cables must meet IEC 62196 and IEC 61851 standards for safe, high-power energy transfer.
ESLos cables automotrices para EV y PHEV abarcan dos categorías distintas pero interconectadas: cables de cableado del vehículo que forman los sistemas eléctricos internos, y cables de carga de EV que permiten la creciente red de infraestructura de carga.
繁中電動車和插電式混合動力車(EV & PHEV)汽車電纜涵蓋兩個不同但相互關聯的類別:構成電動車、混合動力車和傳統燃油車內部電氣系統的車輛線束電纜,以及支持不斷增長的充電基礎設施網絡的電動車充電電纜。車輛線束電纜遵循嚴格的國際標準,包括 ISO 6722(歐洲)和 SAE J1128(美國),以確保在汽車應用的苛刻條件下可靠運行——極端溫度、振動、油暴露和狹窄的安裝空間。電動車充電電纜必須符合 IEC 62196 和 IEC 61851 標準,以確保安全的高功率能量傳輸。【說明:ISO 6722 是歐洲汽車線纜的主要標準,定義了 FL(標準壁厚)和 FLR(減薄壁厚)系列電纜的規格。SAE J1128 是北美等效標準,使用 AWG 尺寸系統】
The rapid growth of the EV market has created unprecedented demand for both vehicle-specific cables and charging infrastructure cables. Modern EVs require specialized high-voltage cables for powertrain connections (typically orange-sheathed per safety standards to indicate high voltage), as well as traditional low-voltage cables for lighting, signalling, and control systems. The charging infrastructure requires cables capable of handling Mode 1-4 charging scenarios—from domestic 3.7kW AC charging to industrial 350kW+ DC fast charging. Additionally, the grid connection from charging stations to substations requires medium-voltage power cables such as NSHXAFÖ series for reliable energy distribution.
ESEl rápido crecimiento del mercado de EV ha creado una demanda sin precedentes tanto para cables específicos de vehículos como para cables de infraestructura de carga.
繁中電動車市場的快速增長為車輛專用電纜和充電基礎設施電纜創造了前所未有的需求。現代電動車需要專門的高壓電纜用於動力總成連接(通常按安全標準為橙色護套以指示高壓),以及用於照明、信號和控制系統的傳統低壓電纜。充電基礎設施需要能夠處理 Mode 1-4 充電場景的電纜——從家用 3.7kW 交流充電到工業 350kW 以上的直流快充。此外,從充電站到變電站的電網連接需要中壓電力電纜,如 NSHXAFÖ 系列,以確保可靠的能源分配。【說明:橙色護套是國際公認的高壓電動車電纜標識,用於警示技術人員該電纜承載危險的高電壓,通常為 60V DC 以上或 30V AC 以上】
EV Charging Modes | 電動車充電模式
Standard socket
標準插座
ICCB protected
ICCB 保護
Dedicated EVSE
專用充電樁
DC Fast Charging
直流快充
EV Charging Cables | 電動車充電電纜
EV charging cables are the critical interface between the charging infrastructure and the vehicle. H05BZ5-F and H07BZ5-F cables are designed for Mode 1-3 AC charging connections, featuring exceptional flexibility for ease of handling and robust construction to withstand daily use. Mode 4 DC charging cables are engineered for high-power fast charging (up to 350kW+), requiring liquid cooling in the highest power applications to manage conductor heating. These cables must meet stringent safety requirements including flame retardancy, flexibility at low temperatures (-40°C), and resistance to UV, ozone, and oils.
ESLos cables de carga de EV son la interfaz crítica entre la infraestructura de carga y el vehículo. Los cables H05BZ5-F y H07BZ5-F están diseñados para conexiones de carga AC Mode 1-3.
繁中電動車充電電纜是充電基礎設施和車輛之間的關鍵接口。H05BZ5-F 和 H07BZ5-F 電纜設計用於 Mode 1-3 交流充電連接,具有出色的柔性以便於操作,結構堅固以承受日常使用。Mode 4 直流充電電纜專為高功率快速充電(高達 350kW 以上)設計,在最高功率應用中需要液體冷卻以管理導體發熱。這些電纜必須滿足嚴格的安全要求,包括阻燃性、低溫(-40°C)柔性,以及耐紫外線、臭氧和油。【說明:H05BZ5-F 中的 “05” 表示 300/500V 額定電壓,”07″ 表示 450/750V。”BZ5″ 表示 EVA 橡膠絕緣和 EVA 橡膠護套,”F” 表示柔性導體】
ISO 6722 Automotive Cables (FLRY/FLR Series) | ISO 6722 汽車電纜
The ISO 6722 standard defines European automotive cable specifications with the FL (standard wall thickness) and FLR (reduced wall thickness) designations. The letter codes following FL/FLR indicate the insulation material and temperature class. FLRY cables with PVC insulation are the most common for general automotive wiring, while higher-performance cables like FHL2G and FHLR2GCB2G are specified for powertrain and under-hood applications where temperatures can exceed 125°C. The “-A” and “-B” suffixes indicate different conductor constructions for varying flexibility requirements.
ESEl estándar ISO 6722 define las especificaciones de cables automotrices europeos con las designaciones FL (espesor de pared estándar) y FLR (espesor de pared reducido).
繁中ISO 6722 標準定義了歐洲汽車電纜規格,採用 FL(標準壁厚)和 FLR(減薄壁厚)標識。FL/FLR 後面的字母代碼表示絕緣材料和溫度等級。FLRY 電纜採用 PVC 絕緣,是通用汽車線束最常見的類型,而更高性能的電纜如 FHL2G 和 FHLR2GCB2G 則指定用於動力總成和引擎蓋下應用,這些地方的溫度可能超過 125°C。”-A” 和 “-B” 後綴表示不同的導體結構,以滿足不同的柔性要求。【說明:ISO 6722 溫度代碼——A=85°C,B=100°C,C=125°C,D=150°C,E=175°C,F=200°C。絕緣材料代碼——Y=PVC,2G=矽橡膠,2X=XLPE 等】
FLRY Series – PVC Insulated Automotive Cables | FLRY 系列 – PVC 絕緣汽車電纜
| Cable Type 電纜類型 | Wall 壁厚 | Temp 溫度 | Insulation 絕緣 | Special Features 特殊功能 | Application 應用 | SEO |
|---|---|---|---|---|---|---|
| FLRY-A | Reduced 減薄 | -40 to +105°C | PVC | Standard flexibility 標準柔性 | General automotive 通用汽車 | HIGH |
| FLRY-B | Reduced 減薄 | -40 to +105°C | PVC | Enhanced flexibility 增強柔性 | Tight spaces 狹窄空間 | HIGH |
| FLRYK | Reduced 減薄 | -40 to +105°C | PVC | Twisted pair 雙絞線 | Signal/data 信號/數據 | MEDIUM |
| FLRYW-A | Reduced 減薄 | -40 to +105°C | PVC | 2-core flat 雙芯扁平 | Flat routing 扁平佈線 | MEDIUM |
| FLRYW-B | Reduced 減薄 | -40 to +105°C | PVC | 2-core enhanced flex 雙芯增強柔性 | Flexible flat routing 柔性扁平佈線 | MEDIUM |
| FLRYWd | Reduced 減薄 | -40 to +105°C | PVC | 3-core flat 三芯扁平 | Multi-conductor flat 多芯扁平 | LOW |
| FLRYDY | Reduced 減薄 | -40 to +105°C | PVC | Twin core 雙芯 | Parallel wiring 並行佈線 | LOW |
| FLRYWK | Reduced 減薄 | -40 to +105°C | PVC | Flat twisted 扁平雙絞 | EMI resistant data 抗干擾數據 | LOW |
| FLRYY | Reduced 減薄 | -40 to +105°C | PVC + PVC sheath | ADR approved 危險品運輸批准 | Trucks/ADR vehicles 卡車/危險品車輛 | HIGH |
FLR Series – High Temperature Automotive Cables | FLR 系列 – 高溫汽車電纜
| Cable Type 電纜類型 | Wall 壁厚 | Temp Class 溫度等級 | Insulation 絕緣 | Application 應用 | SEO |
|---|---|---|---|---|---|
| Class B (100°C) XLPE Insulated 100°C XLPE 絕緣 | |||||
| FLR2X-A / FLR2X-B | Reduced | -40 to +100°C | XLPE | Engine bay standard 引擎艙標準 | MEDIUM |
| Class C (125°C) PP/PE Insulated 125°C PP/PE 絕緣 | |||||
| FLR4Y-A | Reduced | -40 to +125°C | PP/PE | Engine/transmission 引擎/變速箱 | MEDIUM |
| FLR5Y-A / FLR5Y-B | Reduced | -40 to +125°C | Modified PP | High flex engine bay 高柔性引擎艙 | MEDIUM |
| Class D (150°C) ETFE/FEP Insulated 150°C ETFE/FEP 絕緣 | |||||
| FLR6Y-A / FLR6Y-B | Reduced | -40 to +150°C | ETFE | Exhaust area 排氣區域 | MEDIUM |
| FLR7Y-A / FLR7Y-B | Reduced | -40 to +150°C | FEP | Premium engine 高端引擎 | MEDIUM |
| Class E (175°C) PTFE/Silicone 175°C PTFE/矽膠 | |||||
| FLR9Y-A / FLR9Y-B | Reduced | -40 to +175°C | PTFE | Extreme heat zones 極端高溫區 | LOW |
| Class F (200°C) / Extended Range 200°C / 擴展範圍 | |||||
| FLR12Y-A / FLR12Y-B | Reduced | -40 to +200°C | PTFE Special | Turbo/manifold area 渦輪/歧管區 | LOW |
| FLR13Y-A / FLR13Y-B | Reduced | -55 to +200°C | PTFE Extended | Extreme applications 極端應用 | LOW |
| FLR14Y | Reduced | -55 to +200°C | PTFE Premium | Aerospace/motorsport 航空/賽車 | LOW |
| FLR51Y-A / FLR51Y-B | Reduced | -40 to +125°C | XLPO | Cross-linked polyolefin 交聯聚烯烴 | LOW |
FL Series – Standard Wall Automotive Cables | FL 系列 – 標準壁厚汽車電纜
| Cable Type 電纜類型 | Wall 壁厚 | Temp 溫度 | Insulation 絕緣 | Special Features 特殊功能 | Application 應用 |
|---|---|---|---|---|---|
| FLY | Standard 標準 | -40 to +105°C | PVC | Single core 單芯 | General low-tension 通用低壓 |
| FLYY | Standard 標準 | -40 to +105°C | PVC + sheath | Sheathed 帶護套 | Protected routing 保護佈線 |
| FLYW | Standard 標準 | -40 to +105°C | PVC | Twin flat 雙芯扁平 | Flat cable routing 扁平佈線 |
| FLYK | Standard 標準 | -40 to +105°C | PVC | Twisted pair 雙絞線 | Noise immune 抗干擾 |
| FLYWK | Standard 標準 | -40 to +105°C | PVC | Flat twisted 扁平雙絞 | Data/signal 數據/信號 |
| FLYOY | Standard 標準 | -40 to +105°C | PVC | Screened 屏蔽 | EMI sensitive 電磁敏感 |
| FLYKOY | Standard 標準 | -40 to +105°C | PVC | Twisted screened 雙絞屏蔽 | CAN bus/data CAN總線/數據 |
| FL2G | Standard 標準 | -40 to +180°C | Silicone 矽膠 | High temp 高溫 | Engine/exhaust 引擎/排氣 |
| FL2X | Standard 標準 | -40 to +100°C | XLPE | Cross-linked 交聯 | Under-hood 引擎蓋下 |
| FL4G | Standard 標準 | -40 to +125°C | EPDM 三元乙丙橡膠 | Rubber 橡膠 | Flexible high temp 柔性高溫 |
| FL91Y | Standard 標準 | -40 to +175°C | PTFE | Premium 高端 | Motorsport 賽車 |
| FL11Y | Standard 標準 | -55 to +200°C | PTFE Special | Extreme 極端 | Aerospace 航空 |
| FLU6Y | Standard 標準 | -40 to +150°C | ETFE | Fluoropolymer 含氟聚合物 | Chemical resistant 耐化學 |
EV Powertrain Cables | 電動車動力總成電纜
SAE J1128 American Automotive Wires | SAE J1128 美國汽車電線
American automotive wire standards follow SAE J1128 specifications, using AWG (American Wire Gauge) sizing. These wires are designated by letter codes indicating insulation type and temperature rating. GPT (General Purpose Thermoplastic) and GXL (Cross-Linked Polyethylene) are the most common types, with variations for different temperature requirements and applications. The “X” in cable designations indicates cross-linked insulation, which provides superior heat resistance and chemical stability.
ESLos estándares americanos de cables automotrices siguen las especificaciones SAE J1128, utilizando el sistema de calibre AWG (American Wire Gauge).
繁中美國汽車電線標準遵循 SAE J1128 規格,使用 AWG(美國線規)尺寸系統。這些電線由字母代碼標識,表示絕緣類型和溫度等級。GPT(通用熱塑性)和 GXL(交聯聚乙烯)是最常見的類型,有不同溫度要求和應用的變體。電纜標識中的 “X” 表示交聯絕緣,它提供更好的耐熱性和化學穩定性。【說明:SAE J1128 是北美汽車行業的主要電線標準,與歐洲 ISO 6722 平行但使用不同的尺寸系統(AWG vs mm²)和標識系統】
| Wire Type 電線類型 | Standard 標準 | Temp Range 溫度範圍 | Insulation 絕緣 | Wall 壁厚 | Application 應用 | SEO |
|---|---|---|---|---|---|---|
| General Purpose Wires 通用電線 | ||||||
| GPT | SAE J1128 | -40 to +80°C | PVC | Standard | General automotive 通用汽車 | HIGH |
| TWP | SAE J1128 | -40 to +80°C | PVC | Thin | Space-constrained 空間受限 | MEDIUM |
| HDT | SAE J1128 | -40 to +80°C | PVC | Heavy | Heavy duty 重載 | MEDIUM |
| Cross-Linked (XL) Wires 交聯電線 | ||||||
| TXL | SAE J1128 | -40 to +125°C | XLPE | Thin | Engine bay thin 引擎艙薄壁 | HIGH |
| GXL | SAE J1128 | -40 to +125°C | XLPE | Standard | General cross-linked 通用交聯 | HIGH |
| SXL | SAE J1128 | -40 to +125°C | XLPE | Standard | Enhanced cross-linked 增強交聯 | MEDIUM |
| High Temperature Wires 高溫電線 | ||||||
| SGT | SAE J1128 | -40 to +150°C | Silicone | Standard | High temp general 高溫通用 | MEDIUM |
| STX | SAE J1128 | -40 to +150°C | XLPE Special | Thin | High temp thin 高溫薄壁 | LOW |
| SGX | SAE J1128 | -40 to +150°C | Silicone/XLPE | Standard | Premium high temp 高端高溫 | LOW |
| Special Application Wires 特殊應用電線 | ||||||
| WTA | SAE J1128 | -40 to +105°C | XLPE | Standard | General purpose enhanced 增強通用 | LOW |
| WXC | SAE J1128 | -40 to +125°C | XLPE | Standard | Cross-linked enhanced 交聯增強 | LOW |
EV Charging Infrastructure Cables (NSHXAFÖ) | 電動車充電基礎設施電纜
Large-scale EV charging infrastructure requires robust power distribution cables from the grid to charging stations. The NSHXAFÖ series provides halogen-free, flame-retardant cables for this critical application. Available in low voltage (0.6/1kV), medium voltage (1.8/3kV), and higher voltage (3.6/6kV) ratings, these cables enable reliable power delivery to charging hubs, commercial charging stations, and fleet depots. The halogen-free construction (HF) is essential for installations in enclosed parking structures where fire safety is paramount.
ESLa infraestructura de carga de EV a gran escala requiere cables robustos de distribución de energía desde la red hasta las estaciones de carga. La serie NSHXAFÖ proporciona cables libres de halógenos y retardantes de llama.
繁中大規模電動車充電基礎設施需要從電網到充電站的堅固電力分配電纜。NSHXAFÖ 系列為這一關鍵應用提供無鹵素、阻燃電纜。提供低壓(0.6/1kV)、中壓(1.8/3kV)和更高電壓(3.6/6kV)等級,這些電纜可為充電中心、商業充電站和車隊倉庫提供可靠的電力輸送。無鹵素結構(HF)對於在封閉停車結構中的安裝至關重要,因為這些地方的防火安全最為重要。【說明:NSHXAFÖ 中的 “N” 表示德國標準,”SH” 表示護套類型,”X” 表示 XLPE 絕緣,”AF” 表示阻燃,”Ö” 表示耐油】
Applications | Aplicaciones | 應用場景
Technical References | 技術參考資料
Contact Us | Contáctenos | 聯繫我們
For technical inquiries, quotations, and specifications for EV & PHEV automotive cables including H07BZ5-F charging cables, Mode 4 DC cables, ISO 6722 FLRY/FLR series, SAE J1128 automotive wires, and NSHXAFÖ infrastructure cables, please contact our engineering and sales teams.
ESPara consultas técnicas, cotizaciones y especificaciones de cables automotrices EV & PHEV, incluyendo cables de carga H07BZ5-F, cables DC Mode 4 y cables ISO 6722/SAE J1128, contacte a nuestros equipos.
繁中如需電動車和插電式混合動力車汽車電纜(包括 H07BZ5-F 充電電纜、Mode 4 直流電纜、ISO 6722 FLRY/FLR 系列、SAE J1128 汽車電線和 NSHXAFÖ 基礎設施電纜)的技術諮詢、報價和規格說明,請聯繫我們的工程和銷售團隊。


