What are High Voltage Cables?

2XS(F)2Y, 2XS(FL)2Y, A2XS(F)2Y, A2XS(FL)2Y – IEC 60840 XLPE 45kV-132kV | 高壓輸電電纜

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High Voltage Cables – 2XS(F)2Y 2XS(FL)2Y IEC 60840 45kV-132kV XLPE Complete Technical Guide | Anhui Feichun Special Cable

What are High Voltage Cables?

¿Qué son los Cables de Alta Tensión?
何謂高壓電纜?

2XS(F)2Y, 2XS(FL)2Y, A2XS(F)2Y, A2XS(FL)2Y – IEC 60840 XLPE 45kV-132kV | 高壓輸電電纜

26-45kV 36-60kV 64-110kV 76-132kV XLPE Insulation
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High Voltage Cable Overview | 概述

High Voltage (HV) cables are the critical infrastructure for primary power transmission and distribution, operating at voltage levels from 45kV to 132kV and beyond. Unlike medium voltage distribution cables, HV cables are designed for bulk power transfer over long distances with minimal losses, connecting generating stations to primary substations and forming the backbone of national and regional power grids. Manufactured to IEC 60840 (Power cables with extruded insulation for rated voltages above 30kV up to 150kV), these cables utilize XLPE (cross-linked polyethylene) insulation for its exceptional electrical properties, thermal stability, and long service life. The German VDE designation system (2XS(F)2Y, etc.) has become the international standard for specifying HV cable construction.

ESLos cables de alta tensión (HV) son la infraestructura crítica para la transmisión y distribución primaria de energía, operando a niveles de voltaje de 45kV a 132kV y más allá.

繁中高壓(HV)電纜是一次電力傳輸和配電的關鍵基礎設施,運行在 45kV 至 132kV 及以上的電壓等級。與中壓配電電纜不同,高壓電纜設計用於長距離批量電力傳輸並將損耗降至最低,連接發電站到一次變電站,形成國家和區域電網的骨幹。這些電纜按照 IEC 60840(額定電壓 30kV 以上至 150kV 的擠出絕緣電力電纜)製造,使用 XLPE(交聯聚乙烯)絕緣,因其出色的電氣性能、熱穩定性和長使用壽命。德國 VDE 標識系統(2XS(F)2Y 等)已成為規定高壓電纜結構的國際標準。【說明:IEC 60840 涵蓋 30kV 至 150kV 的高壓電纜,而 IEC 62067 涵蓋 150kV 以上的超高壓電纜。這些標準定義了絕緣厚度、測試要求和性能規格】

HV cables for underground installation require sophisticated construction to ensure reliable long-term performance. The conductor (copper or aluminium) is surrounded by an extruded semi-conductive screen to ensure uniform electric field distribution, then the main XLPE insulation, followed by another semi-conductive screen. A metallic screen (copper wire or tape) provides fault current return path and electromagnetic shielding. For wet environments, water-blocking tapes and laminated moisture barriers (designated “FL” in the cable code) prevent water ingress that could cause electrical treeing. The outer HDPE or MDPE sheath provides mechanical protection for direct burial or duct installation.

ESLos cables HV para instalación subterránea requieren una construcción sofisticada para garantizar un rendimiento fiable a largo plazo.

繁中用於地下安裝的高壓電纜需要精密的結構以確保可靠的長期性能。導體(銅或鋁)被擠出半導電屏蔽層包圍以確保均勻的電場分佈,然後是主要的 XLPE 絕緣,接著是另一層半導電屏蔽層。金屬屏蔽層(銅絲或銅帶)提供故障電流回路和電磁屏蔽。對於潮濕環境,阻水帶和複合防潮屏障(在電纜代碼中標記為 “FL”)防止可能導致電樹枝的水分侵入。外部 HDPE 或 MDPE 護套為直埋或管道安裝提供機械保護。【說明:電樹枝(Electrical Treeing)是高壓電纜絕緣中的一種降解現象,水分在強電場作用下形成樹枝狀通道,最終導致絕緣擊穿。這就是為什麼高壓電纜特別強調防水性能的原因】

Voltage Classes | 電壓等級

45kV Class
26/45 (52) kV
Um = 52kV
60kV Class
36/60 (72.5) kV
Um = 72.5kV
110kV Class
64/110 (123) kV
Um = 123kV
132kV Class
76/132 (145) kV
Um = 145kV

Uo/U (Um): Phase-to-earth/Phase-to-phase (Maximum system voltage) | Uo = 相對地電壓, U = 相對相電壓, Um = 系統最高電壓

Voltage Range | 電壓範圍
45-132kV
IEC 60840
Insulation | 絕緣
XLPE
Cross-linked PE
Conductor | 導體
Cu / Al
Class 2 stranded
Temperature | 溫度
90°C
Continuous operation
Screen | 屏蔽
Cu Wire
+ optional tape
Sheath | 護套
HDPE/MDPE
Direct burial
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VDE Cable Designation System | VDE 電纜標識系統

The German VDE (Verband Deutscher Elektrotechniker) cable designation system has become the international standard for specifying HV cable construction. Each element of the code describes a specific layer or characteristic of the cable. Understanding this system is essential for specifying the correct cable for any HV application. The designations 2XS(F)2Y and 2XS(FL)2Y describe cables with XLPE insulation, copper wire screen, and PE outer sheath, with the difference being the moisture barrier construction.

ESEl sistema de designación de cables alemán VDE se ha convertido en el estándar internacional para especificar la construcción de cables HV.

繁中德國 VDE(德國電氣工程師協會)電纜標識系統已成為規定高壓電纜結構的國際標準。代碼的每個元素描述電纜的特定層或特性。理解這個系統對於為任何高壓應用規定正確的電纜至關重要。標識 2XS(F)2Y 和 2XS(FL)2Y 描述了具有 XLPE 絕緣、銅絲屏蔽和 PE 外護套的電纜,區別在於防潮屏障結構。【說明:VDE 命名系統非常精確——每個字母和數字都有特定含義,可以從電纜名稱完全推斷其結構】

VDE Designation Breakdown | VDE 標識分解:

2X = XLPE insulation XLPE 絕緣
S = Copper wire screen 銅絲屏蔽
(F) = Water-swellable tape as moisture barrier 阻水帶作為防潮屏障
(FL) = Laminated sheath (metal tape + copolymer) as moisture barrier 複合護套(金屬帶+共聚物)作為防潮屏障
2Y = PE outer sheath (HDPE or MDPE) PE 外護套

Prefix “A” = Aluminium conductor 鋁導體 (absence = Copper 銅)
Example: A2XS(FL)2Y = Aluminium conductor + XLPE + Cu wire screen + laminated barrier + PE sheath

2XS(F)2Y vs 2XS(FL)2Y – Moisture Barrier Comparison | 防潮屏障對比

2XS(F)2Y / A2XS(F)2Y
Water-swellable semi-conductive tape as the primary moisture barrier. The tape swells when in contact with water, sealing any potential ingress points. Suitable for installations with moderate moisture exposure and where water blocking is the primary concern.

阻水半導電帶作為主要防潮屏障。該帶與水接觸時膨脹,密封任何潛在的侵入點。適用於中等濕度暴露的安裝,阻水是主要關注點。

2XS(FL)2Y / A2XS(FL)2Y
Laminated sheath consisting of aluminium or copper tape bonded to a copolymer layer, providing a complete radial moisture barrier. The metallic tape prevents any water vapour transmission. Required for installations in wet conditions, water crossings, or where long-term moisture impermeability is critical.

複合護套由鋁帶或銅帶與共聚物層粘合組成,提供完整的徑向防潮屏障。金屬帶阻止任何水蒸氣傳輸。需要用於潮濕條件下的安裝、穿越水域或長期防潮至關重要的場合。

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HV Cable Construction Layers | 高壓電纜結構層

High voltage cables are manufactured with multiple specialized layers, each performing a critical function in ensuring safe, reliable operation over decades of service life. The construction must manage the extreme electrical stresses present at these voltage levels while providing mechanical protection and environmental sealing.

ESLos cables de alta tensión se fabrican con múltiples capas especializadas, cada una realizando una función crítica para garantizar un funcionamiento seguro y confiable.

繁中高壓電纜由多個專門層製造,每層在確保數十年服務壽命內安全可靠運行方面執行關鍵功能。結構必須管理這些電壓等級下存在的極端電應力,同時提供機械保護和環境密封。

Standard HV Cable Construction (Inside to Outside) | 標準高壓電纜結構(從內到外)
1Conductor 導體Cu or Al, Class 2 stranded 銅或鋁,2類絞合
2Conductor Screen 導體屏蔽Extruded semi-conductive XLPE 擠出半導電XLPE
3Insulation 絕緣XLPE (cross-linked polyethylene) 交聯聚乙烯
4Insulation Screen 絕緣屏蔽Extruded semi-conductive XLPE 擠出半導電XLPE
5Water-blocking Tape 阻水帶Water-swellable semi-conductive tape 阻水半導電帶
6Metallic Screen 金屬屏蔽Copper wire screen 銅絲屏蔽
7Separator Tape 分隔帶Water-swellable tape 阻水帶
8Laminated Sheath (FL only) 複合護套(僅FL型)Al/Cu tape + copolymer 鋁/銅帶+共聚物
9Outer Sheath 外護套HDPE or MDPE 高密度或中密度聚乙烯
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Complete HV Cable Product Range | 完整高壓電纜產品範圍

Our high voltage cable range covers all major voltage classes from 45kV to 132kV, available with copper or aluminium conductors and HDPE or MDPE outer sheaths. All cables are manufactured to IEC 60840 and can be customized with additional features including armour (wire or corrugated tape), enhanced screening, and specific conductor sizes to meet project requirements.

ESNuestra gama de cables de alta tensión cubre todas las principales clases de voltaje de 45kV a 132kV, disponibles con conductores de cobre o aluminio y cubiertas exteriores de HDPE o MDPE.

繁中我們的高壓電纜範圍涵蓋從 45kV 到 132kV 的所有主要電壓等級,可提供銅或鋁導體以及 HDPE 或 MDPE 外護套。所有電纜均按 IEC 60840 製造,可根據項目要求定制附加功能,包括鎧裝(絲或波紋帶)、增強屏蔽和特定導體尺寸。

Cable Type 電纜類型Voltage 電壓Conductor 導體Moisture Barrier 防潮Sheath 護套Application 應用SEO
45kV Class (26/45kV, Um=52kV) 45kV 等級
2XS(FL)2Y HDPE 26-45kV26/45(52)kVCopper 銅Laminated 複合HDPEPrimary distribution 一次配電HIGH
A2XS(FL)2Y HDPE 26-45kV26/45(52)kVAluminium 鋁Laminated 複合HDPECost-effective 45kV 經濟型45kVHIGH
2XS(FL)2Y MDPE 26-45kV26/45(52)kVCopper 銅Laminated 複合MDPEFlexible installation 柔性安裝MEDIUM
A2XS(FL)2Y MDPE 26-45kV26/45(52)kVAluminium 鋁Laminated 複合MDPEAl flexible 45kV 鋁柔性45kVMEDIUM
60kV Class (36/60kV, Um=72.5kV) 60kV 等級
2XS(FL)2Y HDPE 36-60kV36/60(72.5)kVCopper 銅Laminated 複合HDPE60kV transmission 60kV輸電HIGH
A2XS(FL)2Y HDPE 36-60kV36/60(72.5)kVAluminium 鋁Laminated 複合HDPEAl 60kV transmission 鋁60kV輸電HIGH
2XS(FL)2Y MDPE 36-60kV36/60(72.5)kVCopper 銅Laminated 複合MDPEFlexible 60kV 柔性60kVMEDIUM
A2XS(FL)2Y MDPE 36-60kV36/60(72.5)kVAluminium 鋁Laminated 複合MDPEAl flexible 60kV 鋁柔性60kVMEDIUM
110kV Class (64/110kV, Um=123kV) 110kV 等級
2XS(F)2Y 64-110kV64/110(123)kVCopper 銅Water-blocking 阻水HDPE110kV standard 110kV標準VERY HIGH
A2XS(F)2Y 64-110kV64/110(123)kVAluminium 鋁Water-blocking 阻水HDPEAl 110kV standard 鋁110kV標準VERY HIGH
2XS(FL)2Y HDPE 64-110kV64/110(123)kVCopper 銅Laminated 複合HDPE110kV wet conditions 110kV潮濕環境VERY HIGH
A2XS(FL)2Y HDPE 64-110kV64/110(123)kVAluminium 鋁Laminated 複合HDPEAl 110kV wet 鋁110kV潮濕VERY HIGH
2XS(FL)2Y MDPE 64-110kV64/110(123)kVCopper 銅Laminated 複合MDPEFlexible 110kV 柔性110kVMEDIUM
A2XS(FL)2Y MDPE 64-110kV64/110(123)kVAluminium 鋁Laminated 複合MDPEAl flexible 110kV 鋁柔性110kVMEDIUM
132kV Class (76/132kV, Um=145kV) 132kV 等級
2XS(FL)2Y HDPE 76-132kV76/132(145)kVCopper 銅Laminated 複合HDPE132kV transmission 132kV輸電VERY HIGH
A2XS(FL)2Y HDPE 76-132kV76/132(145)kVAluminium 鋁Laminated 複合HDPEAl 132kV transmission 鋁132kV輸電VERY HIGH
2XS(FL)2Y MDPE 76-132kV76/132(145)kVCopper 銅Laminated 複合MDPEFlexible 132kV 柔性132kVMEDIUM
A2XS(FL)2Y MDPE 76-132kV76/132(145)kVAluminium 鋁Laminated 複合MDPEAl flexible 132kV 鋁柔性132kVMEDIUM
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Sheath Material Comparison | 護套材料對比

The choice between HDPE (High Density Polyethylene) and MDPE (Medium Density Polyethylene) outer sheath depends on the installation requirements. HDPE offers superior abrasion resistance and mechanical strength, making it the standard choice for most direct burial and duct installations. MDPE provides improved flexibility, which can be advantageous for installations with tight bending requirements or where cable handling is challenging.

ESLa elección entre cubiertas exteriores de HDPE y MDPE depende de los requisitos de instalación.

繁中HDPE(高密度聚乙烯)和 MDPE(中密度聚乙烯)外護套之間的選擇取決於安裝要求。HDPE 提供優越的耐磨性和機械強度,使其成為大多數直埋和管道安裝的標準選擇。MDPE 提供改進的柔性,這對於有緊彎曲要求或電纜處理具有挑戰性的安裝可能是有利的。【說明:HDPE 密度約為 0.94-0.97 g/cm³,而 MDPE 密度約為 0.93-0.94 g/cm³。較低的密度賦予 MDPE 更好的柔性但較低的耐磨性】

HDPE Sheath 高密度聚乙烯護套
Advantages 優勢: Superior abrasion resistance, higher mechanical strength, better chemical resistance, standard for most installations.
Applications 應用: Direct burial, duct installation, rocky soil, areas with high mechanical stress.
MDPE Sheath 中密度聚乙烯護套
Advantages 優勢: Improved flexibility, easier handling during installation, better cold-weather flexibility.
Applications 應用: Tight bending radius requirements, cold climate installation, complex routing.
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Applications | Aplicaciones | 應用場景

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Grid Transmission
電網輸電
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Substations
變電站
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Water Crossings
穿越水域
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Urban Underground
城市地下
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Wind Farms
風電場
☀️
Solar Parks
光伏電站
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Industrial Plants
工業廠房
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Grid Interconnection
電網互聯
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Technical References | 技術參考資料

Standards Organizations | 標準組織
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IEC – International Electrotechnical Commission
IEC 60840 – Power cables with extruded insulation for rated voltages above 30kV up to 150kV | IEC 60840 – 額定電壓 30kV 以上至 150kV 的擠出絕緣電力電纜
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VDE – Verband Deutscher Elektrotechniker
German electrical standards and cable designation system | 德國電氣標準和電纜標識系統
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CENELEC – European Electrotechnical Standardization
EN 60840 – European adoption of IEC 60840 | EN 60840 – IEC 60840 的歐洲採用
Industry Resources | 行業資源
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CIGRE – International Council on Large Electric Systems
Technical brochures on HV cable systems and accessories | 高壓電纜系統和附件技術手冊
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IEEE – Institute of Electrical and Electronics Engineers
IEEE standards for power cable installation and testing | IEEE 電力電纜安裝和測試標準
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Contact Us | Contáctenos | 聯繫我們

For technical inquiries, quotations, and specifications for high voltage cables including 2XS(F)2Y, 2XS(FL)2Y, A2XS(F)2Y, and A2XS(FL)2Y in voltage classes from 45kV to 132kV, please contact our engineering and sales teams. We provide customized HV cable solutions with various conductor sizes, screen configurations, and additional protective layers including armour for specific project requirements. Our service includes specialist transportation for large cable drums.

ESPara consultas técnicas, cotizaciones y especificaciones de cables de alta tensión incluyendo 2XS(F)2Y, 2XS(FL)2Y, A2XS(F)2Y y A2XS(FL)2Y en clases de voltaje de 45kV a 132kV, contacte a nuestros equipos.

繁中如需高壓電纜(包括 2XS(F)2Y、2XS(FL)2Y、A2XS(F)2Y 和 A2XS(FL)2Y,電壓等級從 45kV 到 132kV)的技術諮詢、報價和規格說明,請聯繫我們的工程和銷售團隊。我們提供定制的高壓電纜解決方案,包括各種導體尺寸、屏蔽配置以及針對特定項目要求的附加保護層(包括鎧裝)。我們的服務包括大型電纜盤的專業運輸。

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Technical Support 技術支援

[email protected]
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Sales – Mr. Yang Zihao

[email protected]
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Sales – Ms. Huang Ziyu

[email protected]
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