什麼是 PROTOMONT TBM (N)TSCGECWOEU 6/10KV 隧道掘進機卷筒電纜？
What is PROTOMONT TBM (N)TSCGECWOEU 6/10KV TBM Reeling Cable?
什麼是 PROTOMONT TBM (N)TSCGECWOEU 6/10KV 隧道掘進機卷筒電纜？
1. Product Overview / 產品概述
The PROTOMONT TBM (N)TSCGECWOEU 6/10KV represents the pinnacle of medium voltage reeling cable technology specifically engineered for Tunnel Boring Machines (TBMs). As documented in professional reeling cable technical resources[1], these specialized cables serve as the critical power supply lifeline for TBM operations in underground mines and tunnel construction sites, enabling continuous boring operations while accommodating the machine’s forward progression through the cable reeling system.
The “(N)TSCGECWOEU” designation indicates a sophisticated multi-layer construction featuring concentric screens, integrated control cores, and monitoring conductors—essential components for the demanding operational requirements of modern TBM systems where power delivery, control signaling, and safety monitoring must function reliably under continuous mechanical stress.
產品概述
PROTOMONT TBM (N)TSCGECWOEU 6/10KV 代表了專為隧道掘進機（TBM）設計的中壓卷筒電纜技術的巔峰之作。根據專業卷筒電纜技術資源文獻[1]，這些專用電纜在地下礦山和隧道施工現場作為TBM運行的關鍵電源生命線，通過電纜卷筒系統在適應機器向前推進的同時實現連續掘進作業。
“(N)TSCGECWOEU” 標識表示一種複雜的多層結構，包含同心屏蔽、集成控制芯和監測導體——這些是現代TBM系統嚴苛運行要求的必要組件，在這些系統中，電力傳輸、控制信號和安全監測必須在持續機械應力下可靠運行。
2. Cable Designation Decoding / 電纜型號解析
The designation “(N)TSCGECWOEU” follows German cable coding conventions and reveals the sophisticated construction designed for TBM reeling applications:
| Code 代碼 | Meaning (EN) | 含義 (繁中) | Technical Significance |
|---|---|---|---|
| (N) | National standard compliant | 符合國家標準 | DIN VDE 0250-813 basis |
| T | Trailing/reeling cable | 拖曳/卷筒電纜 | High flexibility Class 5 |
| S | Semi-conductive layers | 半導電層 | Inner & outer EPR/NBR |
| C | Concentric screen | 同心屏蔽 | Cu/textile mixed braid |
| G | Rubber inner sheath | 橡膠內護套 | EPR compound |
| EC | Earth conductor integrated | 集成接地導體 | Concentric PE conductors |
| W | Weather/water resistant | 耐候/耐水 | Outdoor installation |
| O | Oil resistant outer sheath | 耐油外護套 | IEC 60811-404 compliant |
| EU | European standard / External use | 歐洲標準/外部使用 | Underground/tunnel application |
“PROTOMONT” 是該電纜系列的商標名稱，在採礦和隧道建設領域代表高可靠性和卓越性能。”TBM” 後綴明確表示該電纜專為隧道掘進機的嚴苛要求而優化，包括更高的抗拉強度（30 N/mm²）和專門的扭轉應力容限（±25°/m）。
3. TBM-Specific Performance Characteristics / TBM專用性能特性
The PROTOMONT TBM series is specifically optimized for the unique operational demands of tunnel boring machines, which require cables capable of withstanding continuous reeling operations, high tensile loads during machine advancement, and torsional stress from cable guidance systems.
🚇 Critical TBM Performance Parameters 關鍵TBM性能參數
- Tensile Strength (Reeling) 抗拉強度（卷筒）: Maximum 15 N/mm² for standard reeling applications
- Tensile Strength (TBM) 抗拉強度（TBM）: Maximum 30 N/mm² for TBM-specific high-load conditions
- Torsional Stress 扭轉應力: ±25°/m maximum torsion tolerance
- Travel Speed 行進速度: Maximum 30 m/min operational speed
TBM專用性能說明
PROTOMONT TBM 系列專為隧道掘進機的獨特運行需求而優化，這些機器需要能夠承受連續卷筒操作、機器推進過程中的高拉伸載荷以及電纜導向系統產生的扭轉應力的電纜。雙重抗拉強度額定值（卷筒15 N/mm²，TBM 30 N/mm²）反映了不同的操作場景，30 N/mm² 的額定值確保在TBM嚴苛條件下具有足夠的安全裕度。
4. Electrical Parameters / 電氣參數
The electrical specifications of PROTOMONT TBM (N)TSCGECWOEU are designed for medium voltage power transmission to TBM drive systems, with integrated control and monitoring circuits essential for safe tunnel boring operations.
電氣參數說明
PROTOMONT TBM (N)TSCGECWOEU 的電氣規格專為向TBM驅動系統進行中壓電力傳輸而設計，並集成了安全隧道掘進作業所必需的控制和監測電路。6/10 (12) kV 的電壓等級可為大型TBM提供高達數兆瓦的功率傳輸，而集成的控制芯（2 kV 試驗電壓）確保可靠的機器控制和安全聯鎖。
5. Thermal Performance Specifications / 熱性能規格
The thermal characteristics of PROTOMONT TBM accommodate the temperature variations encountered in tunnel environments, from cold surface staging areas to elevated temperatures deep underground.
| Parameter 參數 | Value 數值 | Unit 單位 | Application Notes 應用說明 |
|---|---|---|---|
| Max. Conductor Temperature 最大導體溫度 | 90 | °C | Continuous operation 連續運行 |
| Short Circuit Temperature 短路溫度 | 250 | °C | Maximum fault condition 最大故障條件 |
| Fixed Installation Ambient (Min) 固定安裝環境溫度（最低） | -40 | °C | Cold climate staging 寒冷氣候準備區 |
| Fixed Installation Ambient (Max) 固定安裝環境溫度（最高） | +80 | °C | Deep tunnel conditions 深隧道條件 |
| Flexible Installation Ambient (Min) 柔性安裝環境溫度（最低） | -20 | °C | Reeling operation 卷筒操作 |
| Flexible Installation Ambient (Max) 柔性安裝環境溫度（最高） | +60 | °C | Active boring zone 活動掘進區 |
熱性能規格說明
PROTOMONT TBM 的熱特性適應隧道環境中遇到的溫度變化，從寒冷的地表準備區到地下深處的高溫環境。90°C 的最大導體溫度與 250°C 的短路溫度相結合，提供與 XLPE 電纜相當的熱容量，同時保持 EPR 絕緣的優越柔性特性。
6. Cable Construction Details / 電纜結構詳情
The sophisticated multi-layer construction of PROTOMONT TBM (N)TSCGECWOEU integrates power transmission, earth protection, control circuits, and monitoring systems in a single robust cable assembly optimized for TBM reeling applications.
| Layer 層級 | Material 材料 | Function (EN) | 功能 (繁中) |
|---|---|---|---|
| Main Conductor 主導體 | Finely stranded copper, tinned, Class 5 | Power transmission, high flexibility | 電力傳輸、高柔性 |
| Inner Semi-con 內半導電層 | Semi-conductive EPR | Electric field stress control | 電場應力控制 |
| Insulation 絕緣層 | EPR rubber (PROTOLON) | Dielectric strength, flexibility | 介電強度、柔性 |
| Outer Semi-con 外半導電層 | Semi-conductive NBR (easy-strip) | Field control, easy termination | 場控制、易端接 |
| PE Conductor 接地導體 | Concentric Cu/textile mixed braid, tinned | Earth continuity, fault protection | 接地連續性、故障保護 |
| Control Cores 控制芯 | 3×2.5 mm² in outer interstice | Machine control signals | 機器控制信號 |
| Inner Sheath 內護套 | EPR rubber (GM1b type) | Mechanical protection, flexibility | 機械保護、柔性 |
| Monitoring 監測導體 | Overall Cu wire spinning | Cable integrity monitoring | 電纜完整性監測 |
| Outer Sheath 外護套 | PCP rubber (PROTOFIRM 5GM5) | Oil/ozone/UV resistance | 耐油/臭氧/紫外線 |
Integrated Construction Advantage 集成結構優勢
The construction format “3×n + 3×m/3E + 3×2.5ST + 6ÜL” indicates: three main power conductors (n mm²), three earth conductors (m mm²) in concentric configuration around each main core, three control cores (2.5 mm²) in outer interstices, and six monitoring conductors for continuous cable health surveillance. This integrated design eliminates the need for separate control cables, reducing installation complexity and improving reliability in the confined TBM environment.
電纜結構詳情
PROTOMONT TBM (N)TSCGECWOEU 的複雜多層結構在單一堅固的電纜組件中集成了電力傳輸、接地保護、控制電路和監測系統，專為TBM卷筒應用而優化。結構格式 “3×n + 3×m/3E + 3×2.5ST + 6ÜL” 表示：三根主電力導體、三根同心配置的接地導體、三根外間隙控制芯以及六根用於持續電纜健康監測的監測導體。這種集成設計消除了對獨立控制電纜的需求，降低了安裝複雜性並提高了受限TBM環境中的可靠性。
7. Product Specifications Table / 產品規格表
The following table presents available configurations for the PROTOMONT TBM (N)TSCGECWOEU 6/10KV series, covering TBM power requirements from smaller roadheaders to large-diameter tunnel boring machines.
| Construction 結構 | Main/Earth 主/地 | Conductor Ø (mm) | Cable Ø Min (mm) | Cable Ø Max (mm) | Weight (kg/km) | Application 應用 |
|---|---|---|---|---|---|---|
| 3×25+3×16/3E+3×2.5ST+6ÜL | 25/16 mm² | 6.4 | 43 | 46 | 3,030 | Small roadheader 小型掘進機 |
| 3×35+3×25/3E+3×2.5ST+6ÜL | 35/25 mm² | 7.6 | 45.7 | 48.7 | 3,600 | Medium roadheader 中型掘進機 |
| 3×50+3×25/3E+3×2.5ST+6ÜL | 50/25 mm² | 9.1 | 47.9 | 51.9 | 4,190 | Large roadheader 大型掘進機 |
| 3×70+3×35/3E+3×2.5ST+6ÜL | 70/35 mm² | 10.9 | 54.6 | 58.6 | 5,550 | Small TBM 小型TBM |
| 3×95+3×50/3E+3×2.5ST+6ÜL | 95/50 mm² | 12.6 | 58.3 | 62.3 | 6,720 | Medium TBM 中型TBM |
| 3×120+3×70/3E+3×2.5ST+6ÜL | 120/70 mm² | 14.2 | 62.1 | 66.1 | 7,950 | Large TBM 大型TBM |
| 3×150+3×70/3E+3×2.5ST+6ÜL | 150/70 mm² | 15.8 | 68 | 72 | 9,600 | Heavy TBM 重型TBM |
| 3×185+3×95/3E+3×2.5ST+6ÜL | 185/95 mm² | 17.8 | 73.1 | 77.1 | 11,000 | High-power TBM 高功率TBM |
| 3×240+3×120/3E+3×2.5ST+6ÜL | 240/120 mm² | 20.4 | 80.7 | 84.7 | 14,000 | Max. power TBM 最大功率TBM |
產品規格說明
上表展示了 PROTOMONT TBM (N)TSCGECWOEU 6/10KV 系列的可用配置，涵蓋了從較小掘進機到大直徑隧道掘進機的TBM電力需求。3×240+3×120/3E 配置可在 10kV 電壓下提供約 2-3 MW 功率，當採用多根電纜並聯供電時，適用於裝機功率超過 15 MW 的最大型隧道掘進機。
8. Environmental Resistance Properties / 環境耐受性能
PROTOMONT TBM demonstrates comprehensive environmental resistance characteristics essential for the harsh conditions encountered in tunnel construction, from surface staging areas exposed to weather to the aggressive underground environment.
- Oil Resistant 耐油: PROTOFIRM 5GM5 sheath resists hydraulic fluids and lubricants per IEC 60811-404
- Ozone Resistant 耐臭氧: Long-term performance in electrical equipment zones
- UV Resistant 抗紫外線: Surface staging and outdoor reel storage capability
- Flame Retardant 阻燃: EN/IEC 60332-1-2 single cable vertical flame test
- GOST Fire Certified GOST防火認證: GOST-R/-K/-B Fire Certificate of Russian Federation
- Easy-Strip NBR 易剝離NBR: Outer semi-conductive layer for rapid field termination
環境耐受性能說明
PROTOMONT TBM 展現出全面的環境耐受特性，適應隧道建設中遇到的惡劣條件，從暴露於天氣的地表準備區到侵蝕性地下環境。PROTOFIRM 5GM5 外護套提供三重保護：耐油性、耐臭氧性和抗紫外線性能。GOST-R/-K/-B 俄羅斯聯邦防火認證確保進入獨聯體市場的合規性。
9. Application Scenarios / 應用場景
PROTOMONT TBM (N)TSCGECWOEU cables are specifically designed for reeling power supply to tunnel boring machines in mining and civil tunneling applications. As documented in industry resources[2], TBM reeling cables must accommodate continuous forward movement while maintaining reliable power delivery to drive systems rated at several megawatts.
Primary Applications 主要應用
- Tunnel Boring Machines 隧道掘進機: Metro tunnels, railway tunnels, utility tunnels, highway tunnels
- Underground Mining 地下採礦: Mine development drifts, decline access, ventilation tunnels
- Roadheaders 掘進機: Smaller profile excavation, mine roadway development
- Pipe Jacking 頂管施工: Microtunneling, utility installations, sewer construction
- Reeling Systems 卷筒系統: Motor-driven reels, gravity take-up, festoon alternatives
- Mountain Tunneling 山嶺隧道: Long-distance tunnels, alpine projects, cross-mountain passages
應用場景說明
PROTOMONT TBM (N)TSCGECWOEU 電纜專為採礦和民用隧道應用中隧道掘進機的卷筒電源供應而設計。根據行業資源[2]，TBM卷筒電纜必須適應連續向前移動，同時保持對額定功率達數兆瓦的驅動系統的可靠電力傳輸。從地鐵隧道到山嶺長隧道，PROTOMONT TBM 系列提供全面的解決方案。
10. Certifications & Applicable Standards / 認證與適用標準
Compliance with international standards and regional certifications ensures PROTOMONT TBM meets the stringent requirements for TBM power supply cables in global tunneling projects.
| Standard 標準 | Description 描述 | Scope 範圍 |
|---|---|---|
| DIN VDE 0250-813 | Mining and tunneling flexible cables | Primary design basis 主要設計依據 |
| DIN EN 60228 / IEC 60228 | Conductors of insulated cables | Class 5 flexible conductor 導體要求 |
| DIN VDE 0298-4 | Current-carrying capacity | Ampacity ratings 載流量額定 |
| DIN VDE 0298-3 | Operating conditions | Installation requirements 安裝要求 |
| DIN EN 60332-1-2 / IEC 60332-1-2 | Single cable vertical flame test | Fire safety compliance 防火安全 |
| IEC 60811-404 | Oil resistance test methods | Chemical resistance 耐化學 |
| GOST-R/-K/-B | Fire Certificate of Russian Federation | CIS market access 獨聯體市場准入 |
認證說明
符合國際標準和區域認證確保 PROTOMONT TBM 滿足全球隧道項目中TBM電源電纜的嚴格要求。DIN VDE 0250-813 作為主要設計依據，專門涵蓋採礦和隧道柔性電纜的要求。GOST-R/-K/-B 俄羅斯聯邦防火認證確保進入包括俄羅斯和前蘇聯國家在內的獨聯體市場。
11. Why Choose Anhui Feichun Special Cable / 為何選擇安徽飛純特種電纜
Anhui Feichun Special Cable Co., Ltd. (安徽飛純特種電纜有限公司) integrates advanced manufacturing technology with rigorous quality assurance to deliver premium TBM reeling cables. As recognized by professional reeling cable industry resources, specialized TBM cable solutions require deep expertise in both medium voltage power engineering and the unique mechanical demands of tunnel boring operations—capabilities that Feichun has consistently demonstrated in major infrastructure tunneling projects worldwide.
- Manufacturing Excellence 製造卓越: Advanced EPR/PCP compounding for TBM-grade performance
- Quality Testing 品質測試: Comprehensive testing per DIN VDE 0250-813 and GOST standards
- Global Supply 全球供應: Export capability to tunneling projects worldwide
- Custom Engineering 定制工程: Tailored configurations for specific TBM power requirements
- Accessories 配件: Plug connectors, termination kits, reel interface components
- Project Support 項目支持: Technical consultation for TBM cable system design
選擇飛純的理由
安徽飛純特種電纜有限公司整合先進製造技術與嚴格品質保證，提供優質TBM卷筒電纜。正如專業卷筒電纜行業資源所認可，專業TBM電纜解決方案需要在中壓電力工程和隧道掘進獨特機械需求兩方面都具備深厚專業知識——這些正是飛純在全球重大基礎設施隧道項目中持續展現的核心能力。
References & Citations / 參考文獻與引用
- [1] TBM Reeling Cable Technology Solutions – Flexible Cables for Tunnel Boring Operations. Reeling Cable Technical Resources
- [2] DIN VDE 0250-813: Rubber-sheathed flexible cables for mining and tunneling applications. VDE Standards
- [3] IEC 60228: Conductors of insulated cables – Class 5 flexible conductor requirements. IEC Standards
- [4] IEC 60332-1-2: Tests on electric cables under fire conditions – Vertical flame propagation test. IEC Standards
- [5] GOST Fire Certification: Russian Federation fire safety requirements for cables. GOST Standards
