What is the specific application of (N)SHTÖU cable, and why is it often called a “Spreader” or “Basket” cable?

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Deep Dive: (N)SHTÖU Cable – The “Spreader” & “Basket” Specialist

Technical Analysis: What is the specific application of (N)SHTÖU cable, and why is it often called a “Spreader” or “Basket” cable?

Published by: Anhui Feichun Special Cable Co., Ltd.
Authority in Port Machinery, Mining, and Vertical Lift Electrification

1. Executive Summary: The Gravity of Vertical Power

(N)SHTÖU is a specialized Low Voltage (0.6/1 kV) heavy-duty rubber cable defined by DIN VDE 0250 Part 814. While it is technically a “Reeling Cable,” it has earned the industrial nicknames “Spreader Cable” or “Basket Cable” because of its primary application: powering the telescoping spreaders on massive Ship-to-Shore (STS) cranes. (N)SHTÖU 是一种由 DIN VDE 0250 第 814 部分 定义的专用低压 (0.6/1 kV) 重型橡胶电缆。虽然它在技术上属于“卷盘电缆”,但它在工业界赢得了“吊具电缆”或“吊篮电缆”的别称,因为它的主要应用是:为大型岸桥(STS)起重机上的伸缩吊具供电。
Unlike standard horizontal reeling cables that simply drag along the ground, an (N)SHTÖU cable used in a spreader application must endure high-speed vertical acceleration, massive tensile loads (gravity), and continuous torsional stress as the crane moves. 与仅在地面上拖曳的标准水平卷盘电缆不同,用于吊具应用的 (N)SHTÖU 电缆必须承受起重机移动时的高速垂直加速度、巨大的拉伸载荷(重力)和持续的扭转应力。

2. Why “Spreader” and Why “Basket”?

The “Spreader” Connection (吊具的关联)

The Mechanism: Container cranes (STS) have a trolley that moves horizontally, but the “Spreader” (the device that locks onto the container) moves vertically. The cable connecting the trolley to the spreader must reel in and out rapidly (up to 180m/min).

The Role of (N)SHTÖU: This cable provides power and control signals to the spreader motors. Because this is a vertical operation, gravity pulls the cable tight. If the cable is not designed for this (i.e., lacking a central strain relief), the copper conductors will stretch and break.

机制: 集装箱起重机 (STS) 有一个水平移动的小车,但“吊具”(锁定集装箱的装置)是垂直移动的。连接小车和吊具的电缆必须快速收放(高达 180米/分钟)。
(N)SHTÖU 的作用: 该电缆为吊具电机提供动力和控制信号。由于这是垂直操作,重力会将电缆拉紧。如果电缆不是为此设计的(即缺乏中央消除应力装置),铜导体会拉伸并断裂。

The “Basket” Connection (吊篮的关联)

Gravity-Fed Systems: In some crane designs (especially Rubber Tyred Gantry cranes – RTGs, or older systems), the cable is not wound on a motorized reel. Instead, it is allowed to fall freely into a collection device called a “Basket”.

Why (N)SHTÖU Fits: For a cable to fall into a basket without tangling or knotting, it must be perfectly torsion-balanced (twist-free) and have sufficient weight to stack neatly. (N)SHTÖU’s heavy rubber sheath and anti-torsion braid make it ideal for these gravity-fed basket applications, provided it is installed with a “counter-twist” to neutralize inherent tension.

重力馈送系统: 在某些起重机设计中(特别是轮胎式龙门吊 – RTG 或旧系统),电缆不是缠绕在电动卷盘上,而是允许自由落入称为“吊篮”的收集装置中。
为什么 (N)SHTÖU 适用: 为了使电缆落入吊篮时不缠结或打结,它必须具有完美的扭转平衡(无扭曲)并具有足够的重量以整齐堆叠。(N)SHTÖU 的重型橡胶护套和抗扭转编织层使其成为这些重力馈送吊篮应用的理想选择,前提是安装时采用“反扭转”以中和固有张力。

3. Decoding the Specifications (VDE 0250-814)

At Anhui Feichun Special Cable Co., Ltd., we manufacture the (N)SHTÖU series to withstand the harshest vertical stresses.

Code Component (代码组成)Meaning (含义)Technical Impact (技术影响)
(N)VDE StandardizedQuality assurance per DIN VDE 0250.
符合 DIN VDE 0250 的质量保证。
SSonderschwere (Special Heavy)Indicates the robust rubber sheath designed for extreme mechanical abuse.
表示专为极端机械滥用而设计的坚固橡胶护套。
HHöchstbeanspruchung (Max Stress)Often historically linked to “Holder” or “Handling”, specifically for dynamic reeling stresses.
通常在历史上与“保持器”或“处理”有关,专门用于动态卷绕应力。
TTrommelbar (Reelable)Designed to be wound on drums with small bending radii without cracking.
设计用于在小弯曲半径的卷筒上卷绕而不开裂。
ÖÖlbeständig (Oil Resistant)Resistant to port machinery grease and hydraulic fluids.
耐港口机械油脂和液压油。
UUnflammbar (Flame Retardant)Self-extinguishing PCP sheath.
自熄性 PCP 护套。

4. Key Design Features for Vertical Operations

Standard cables cannot survive vertical reeling. The copper conductors would elongate under their own weight, leading to “necking” and eventual failure. (N)SHTÖU incorporates specific engineering features to prevent this. 标准电缆无法在垂直卷绕中生存。铜导体会因自重而伸长,导致“缩颈”并最终失效。(N)SHTÖU 采用了特定的工程特征来防止这种情况。

A. Central Strain Relief (The “-V” Variant)

For high-lift spreaders (e.g., lift heights > 50m), Anhui Feichun recommends the (N)SHTÖU-V. This variant includes a central core made of Aramid Fibers (Kevlar®).
Function: The Aramid core absorbs the entire tensile load (often > 2000N), leaving the copper conductors stress-free.

对于高扬程吊具(例如起升高度 > 50m),安徽飞纯推荐使用 (N)SHTÖU-V。该变体包含一个由芳纶纤维 (Kevlar®) 制成的中心芯。
功能: 芳纶芯吸收所有拉伸载荷(通常 > 2000N),使铜导体处于无应力状态。

B. Anti-Torsion Braid

Sandwiched between the inner and outer sheath is a textile braid (often polyester).
Function: This braid locks the inner and outer sheaths together. When the cable is twisted during reeling, the braid distributes the torque evenly, preventing the “corkscrew effect” (where the cable deforms into a spiral shape).

夹在内护套和外护套之间的是一层纺织编织层(通常是聚酯)。
功能: 该编织层将内护套和外护套锁定在一起。当电缆在卷绕过程中发生扭曲时,编织层均匀分布扭矩,防止“螺旋效应”(即电缆变形为螺旋状)。

5. Comparison: (N)SHTÖU (LV) vs. (N)TSCGEWÖU (MV)

Feature(N)SHTÖU / -J / -V(N)TSCGEWÖU
Primary ApplicationSpreader Motors (Low Voltage)
Vertical Reeling / Basket
Main Crane Power (Medium Voltage)
Horizontal Reeling (Gantry)
Voltage Rating0.6/1 kV3.6/6 kV to 18/30 kV
Tensile StrengthExtremely High (esp. -V type)
Optimized for self-weight suspension.
High
Optimized for horizontal drag tension.
Sheath ColorBlack (Standard) or Yellow (Safety)
Yellow is common for Spreaders for visibility.
Red (Standard for MV)

6. Manufacturing at Anhui Feichun Special Cable Co., Ltd.

Producing a balanced (N)SHTÖU cable requires precision. If the central strain relief is off-center by even a millimeter, the cable will pull to one side, causing it to jump off the reel or tangle in the basket. We utilize Laser-Guided Extrusion and Torsion-Free Cabling Machines to ensure perfect concentricity. 生产平衡的 (N)SHTÖU 电缆需要精确度。如果中央消除应力装置偏离中心哪怕一毫米,电缆也会向一侧拉动,导致其跳出卷盘或在吊篮中缠结。我们利用激光导向挤出和无扭转成缆机来确保完美的同心度。

Contact Anhui Feichun Special Cable Co., Ltd.

Custom Engineering for Port & Mining Electrification

Technical Support [email protected]
Global Sales (Zihao Yang) [email protected]
Global Sales (Ziyu Huang) [email protected]
WhatsApp / Mobile +86 13855123218
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