When should you select (N)TSCGECEWÖU (with individual copper screens) instead of the standard common screen design?

Reeling & Trailing Cables for Cranes & Mining — Feichun Special Cable Blogs
Technical Analysis: When to Select (N)TSCGECEWÖU (Individual Screens) Over Standard Designs

Engineering Decision: When should you select (N)TSCGECEWÖU (with individual copper screens) instead of the standard common screen design?

Published by: Anhui Feichun Special Cable Co., Ltd.
Experts in Medium Voltage Reeling and Trailing Cable Solutions

1. Executive Summary: The “CE” Difference

In the DIN VDE 0250-813 standard, the majority of reeling cables supplied are the standard (N)TSCGEWÖU, which utilizes 3 Earth Cores located in the interstices for grounding. However, for critical safety applications and high-fault-risk environments, the (N)TSCGECEWÖU variant is engineered with Individual Metallic Screens (Copper Braid) surrounding each phase core. You should select this cable when your safety protocols require individual phase earth-fault monitoring or when operating in environments where phase-to-phase short circuits must be mechanically prevented. 在 DIN VDE 0250-813 标准中,供应的大多数卷盘电缆是标准的 (N)TSCGEWÖU,它利用位于缝隙中的 3 根接地芯进行接地。然而,对于关键的安全应用和高故障风险环境,(N)TSCGECEWÖU 变体在设计上采用了环绕每个相芯的独立金属屏蔽(铜编织)。当您的安全协议要求进行独立分相接地故障监测,或者在必须机械防止相间短路的环境中操作时,您应该选择这种电缆。

2. Decoding the Designations (VDE 0250)

The difference lies in a single letter grouping within the VDE code, but it changes the entire electrical protection scheme.

Code (代码)Standard: (N)TSCGEWÖUEnhanced: (N)TSCGECEWÖU
C / CE
(Screening)
Common Earth Cores.
Typically 3 bare or semi-conductive covered earth cores in the outer gaps. No metallic screen directly touching the phase insulation.
公共接地芯。
通常在外部缝隙中有3根裸露或半导电覆盖的接地芯。没有金属屏蔽直接接触相绝缘。
Individual Metallic Screens (“CE”).
Each phase core has its own concentric copper wire braid applied over the insulation/semicon layer.
独立金属屏蔽 (“CE”)。
每个相芯在绝缘/半导电层上都有自己的同心铜丝编织层。
Field Control
(电场控制)
Relying on semi-conductive layers.Relying on semi-conductive layers PLUS a metallic Faraday cage per core.
Fault Path
(故障路径)
Phase -> Semi-Con -> Earth Core in Interstice.Phase -> Immediate Contact with Surrounding Screen.

3. When to Select (N)TSCGECEWÖU: The 3 Critical Scenarios

Scenario A: Single-Phase Fault Monitoring (单相故障监测)

The Problem: In a standard cable, if insulation is damaged, the leakage current must travel through the semi-conductive layer to reach the nearest earth core. This path has resistance.
The Solution: With (N)TSCGECEWÖU, the moment the insulation is breached, the current hits the individual metallic screen. This allows sensitive protection relays to detect a fault on Phase L1 specifically before it creates an arc to Phase L2. This is mandatory in many underground mines to prevent explosions.

问题: 在标准电缆中,如果绝缘受损,泄漏电流必须穿过半导电层才能到达最近的接地芯。这条路径有电阻。
解决方案: 使用 (N)TSCGECEWÖU,一旦绝缘被破坏,电流就会接触到独立的金属屏蔽。这允许灵敏的保护继电器在对相 L2 产生电弧之前,专门检测 L1 相上的故障。这在许多地下矿井中是强制性的,以防止爆炸。

Scenario B: High Mechanical Impact Risks (高机械冲击风险)

The Physics: If a heavy rock crushes a standard cable, it might squeeze L1 and L2 together, causing a massive phase-to-phase short circuit.
The Shield: In (N)TSCGECEWÖU, the individual copper braids act as a physical barrier. A crushing force will force the Phase Conductor into its OWN earth screen first, tripping the breaker as a “Phase-to-Earth” fault (which is lower energy) rather than a dangerous “Phase-to-Phase” explosion.

物理原理: 如果一块巨石压碎了标准电缆,它可能会将 L1 和 L2 挤压在一起,导致巨大的相间短路。
屏障: 在 (N)TSCGECEWÖU 中,独立的铜编织层充当物理屏障。挤压力会迫使相导体首先接触其自身的接地屏蔽,从而作为“相多地”故障(能量较低)跳闸,而不是危险的“相间”爆炸。

Scenario C: Capacitive Current Management (电容电流管理)

Long Cable Runs: In very long reeling applications (e.g., >1000m), the capacitive charging currents can be significant. Individual screens provide a uniform, low-impedance path for these charging currents, distributing the electrical stress more evenly than a common earth arrangement.

长距离电缆运行: 在非常长的卷绕应用中(例如 >1000米),电容充电电流可能非常大。独立屏蔽为这些充电电流提供了均匀、低阻抗的路径,比公共接地布置更均匀地分布电场应力。

4. Construction Comparison at Anhui Feichun

We manufacture both types, but the (N)TSCGECEWÖU requires a more complex production process.

  • Conductor: Tinned Copper, Finely Stranded (Class 5).
    导体: 镀锡铜,细绞合(第5类)。
  • Inner Semi-Con: Extruded.
    内半导电层: 挤包。
  • Insulation: EPR Type 3GI3 (High Voltage Rubber).
    绝缘: EPR Type 3GI3(高压橡胶)。
  • Outer Semi-Con: Extruded, fully bonded or strippable.
    外半导电层: 挤包,全粘结或可剥离。
  • **The Difference**:
    Standard: 3 Earth cores laid in interstices.
    (N)TSCGECEWÖU: Individual Copper Wire Braid applied concentrically over EACH core’s semi-con layer.
    **区别**:
    标准型: 3根接地芯敷设在缝隙中。
    (N)TSCGECEWÖU: 独立铜丝编织层同心地施加在每个线芯的半导电层上。

Contact Anhui Feichun Special Cable Co., Ltd.

Consult with our Engineers on Mine Safety & Fault Monitoring

Technical Engineering Dept. [email protected]
International Sales (Zihao Yang) [email protected]
International Sales (Ziyu Huang) [email protected]
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