
Type G Two-Conductor Flat Portable Power Cable
2kV Heavy-Duty Mining Equipment Solutions | Professional DC Off-Track Applications
🔌 Professional Mining Power Cable Applications
Our Type G flat parallel cable systems are meticulously engineered for demanding DC off-track mining operations. These robust electrical solutions provide reliable power transmission for mission-critical underground equipment including DC shuttle cars, precision drilling machinery, cutting equipment, and continuous loading systems.
Primary Applications
- DC Shuttle Car Power Systems
- Underground Drilling Equipment
- Continuous Mining Machines
- Loading and Cutting Equipment
- Mobile Mining Machinery
- Portable Conveyor Systems
Industry Compliance
- ICEA S-75-381 Certified
- NEMA WC 58 Approved
- ASTM B 172 Compliant
- ASTM B 33 Standards
- CAN/CSA-C22.2 No.96
- International Safety Standards
⚡ Advanced Cable Construction Engineering
Core Component Architecture
Conductor Technology
- Material: Stranded annealed tinned copper
- Design: High-flexibility stranded configuration
- Tinning: Corrosion-resistant surface treatment
- Conductivity: 99.9% pure copper core
Insulation System
- Primary: Ethylene Propylene Rubber (EPR)
- Temperature Rating: 90°C continuous operation
- Dielectric Strength: 2kV rated voltage
- Chemical Resistance: Oil and moisture protection
Protective Jacket
- Standard: Heavy-duty CPE (Chlorinated Polyethylene)
- Color: Industrial black finish
- Alternatives: CSP/PCP/NBR/PVC available
- Reinforcement: Synthetic yarn braiding
⚠️ Enhanced Protection Requirements
Cables with nominal outside diameter exceeding 2.0 inches require extra-heavy-duty jacket construction for optimal performance and safety compliance.
🌍 International Designation Codes & Regional Standards
🇺🇸 United States
Primary Code: Type G Cable
Alternative: MSHA Approved Mining Cable
Standard: ICEA S-75-381
🇨🇦 Canada
Designation: Type G Portable Cable
Code: CSA C22.2 No.96
Classification: Mining Equipment Cable
🇦🇺 Australia
Standard: AS/NZS 1429 Flexible Cable
Code: Mining Flexible Cable
Application: Underground Mobile Equipment
🇪🇺 European Union
Classification: H07RN-F Heavy Duty Cable
Standard: IEC 60245 Series
Code: Mining Portable Cable
🇨🇳 China
National Standard: GB/T 12972
Code: 矿用橡套软电缆
Type: YC/YCW Mining Cable
🇿🇦 South Africa
Standard: SANS 1507 Mining Cable
Code: Portable Mining Cable
Application: Underground Equipment
📊 Comprehensive Technical Specifications
Operational Parameters
Mechanical Properties
- Minimum Bending Radius: 6 × OD
- Tensile Strength: Industrial grade
- Flexibility Rating: Superior bend resistance
- Crush Resistance: Heavy machinery compatible
Thermal Characteristics
- Maximum Operating: +90℃ continuous
- Ambient Rating: 40℃ environment
- Short Circuit: 250℃ maximum (5 seconds)
- Storage Range: -40℃ to +70℃
Detailed Dimensional & Performance Specifications
| Construction (Cores × AWG/kcmil) | Strand Count | Ground Conductor (AWG/kcmil) | Insulation Thickness (inch/mm) | Jacket Thickness (inch/mm) | Overall Dimensions H×W (inch/mm) | Weight (lbs/kft | kg/km) | Current Rating (Amperes) |
|---|---|---|---|---|---|---|---|
| 2×6 | 133 | 8 | 0.060 / 1.5 | 0.080 / 2.0 | 0.56×1.02 14.2×25.9 | 500 / 744 | 95 |
| 2×4 | 259 | 7 | 0.060 / 1.5 | 0.095 / 2.4 | 0.61×1.15 15.5×29.2 | 635 / 945 | 127 |
| 2×3 | 259 | 6 | 0.060 / 1.5 | 0.095 / 2.4 | 0.68×1.26 17.3×32.0 | 785 / 1170 | 145 |
| 2×2 | 259 | 5 | 0.060 / 1.5 | 0.095 / 2.4 | 0.73×1.35 18.5×34.3 | 935 / 1390 | 167 |
| 2×1 | 259 | 4 | 0.080 / 2.0 | 0.110 / 2.8 | 0.81×1.55 20.6×39.4 | 1185 / 1760 | 191 |
| 2×1/0 | 259 | 3 | 0.080 / 2.0 | 0.125 / 3.2 | 0.93×1.67 23.6×42.4 | 1470 / 2190 | 217 |
| 2×2/0 | 329 | 2 | 0.080 / 2.0 | 0.125 / 3.2 | 0.99×1.85 25.1×47.0 | 1790 / 2660 | 250 |
| 2×3/0 | 413 | 1 | 0.080 / 2.0 | 0.140 / 3.6 | 1.03×2.00 26.2×50.8 | 2145 / 3190 | 286 |
| 2×4/0 | 532 | 1/0 | 0.080 / 2.0 | 0.140 / 3.6 | 1.10×2.10 27.9×53.3 | 2545 / 3790 | 328 |
*Ampacity calculations based on 90℃ conductor temperature and 40℃ ambient air temperature per ICEA S-75-381 standards
❓ Frequently Asked Questions
Type G cables feature specialized flat construction for enhanced flexibility in tight underground spaces, heavy-duty CPE jackets resistant to mining chemicals and abrasion, and EPR insulation rated for harsh industrial environments. The flat profile prevents twisting and tangling common in mobile mining equipment applications.
The integrated tinned copper grounding conductor with optional green outer covering provides continuous equipment grounding essential for personnel safety. The conductor size is specifically calibrated for each cable gauge to ensure adequate fault current capacity and rapid ground fault detection in DC systems.
ICEA S-75-381 establishes critical safety standards for portable mining cables, while MSHA (Mine Safety and Health Administration) approval is mandatory for underground coal mining operations. These certifications ensure flame resistance, adequate mechanical protection, and electrical safety standards required for hazardous mining environments.
Yes, Feichun offers CSP (Chlorosulfonated Polyethylene), PCP (Polychloroprene), NBR (Nitrile Butadiene Rubber), and PVC jacket alternatives for specific environmental conditions. Two-layer jacket construction with reinforcing fiber is available for extreme mechanical stress applications.
Standard ampacity ratings assume 40℃ ambient temperature. For higher temperatures, apply derating factors: 0.91 for 50℃, 0.82 for 60℃, and 0.71 for 70℃ ambient conditions. Consult ICEA S-75-381 or contact our technical team for specific derating calculations.
The minimum bending radius is 6 times the overall cable diameter. This specification prevents conductor damage, insulation stress, and premature cable failure. Proper cable management and reeling systems should maintain this radius during operation and storage.
🔧 Professional Cable Engineering Solutions
Connect with our technical specialists for customized Type G cable configurations, application-specific recommendations, and comprehensive project support.
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