SPREADERFLEXBSKT XPRTREEL XPRTXTRM3GSLTOESYSLTOE
SPREADERFLEX — Complete Basket, Vertical Reeling and Mobile Harbour Crane Series
A comprehensive English engineering guide covering gravity-fed basket cables, dedicated fibre-optic basket designs, the vertical-reeling family now mapped to SPREADERFLEX REEL XPRT, the −50°C branch and the public SPREADERFLEX XTRM configuration.
Rated voltage
0.6/1 kV
Basket speed
160 m/min
Vertical reel speed
240 m/min
Arctic moving temperature
−50°C
Contents
- Source hierarchy
- Applications
- Basket cross-section
- Vertical cross-section
- XTRM cross-section
- Family mapping
- Electrical/mechanical framework
- 3GSLTOE matrix
- SYSLTOE matrix
- REEL XPRT legacy matrix
- XTRM row
- Calculations
- Audit
- Selection
- Installation
- FMEA
1. Source hierarchy and counting rule
2019 3GSLTOE matrix
50 metric, AWG, bus and integrated-FO basket records.
50 metric, AWG, bus and integrated-FO basket records.
2021 SYSLTOE matrix
31 dedicated LWL basket records with published tensile-force values.
31 dedicated LWL basket records with published tensile-force values.
2019 vertical matrix
28 CORDAFLEX(SMK)-V records, retained as the legacy matrix behind the new REEL XPRT mapping.
28 CORDAFLEX(SMK)-V records, retained as the legacy matrix behind the new REEL XPRT mapping.
XTRM public flyer
One fully quantified representative mobile-harbour-crane configuration.
One fully quantified representative mobile-harbour-crane configuration.
Counting rule: 110 published records are included. Arctic and new-brand mapping documents define product branches but do not publish additional complete matrices.
2. Application architecture
3. Basket-operation construction
The central support uses aramid threads woven around lead-ball cords. Its breaking load is designed for a safety factor of five when the cable is vertically suspended for 50 m. Larger constructions may use a round rubber filler with aramid threads.
4. Vertical-reeling construction
The table is an official 2019 legacy matrix. The 2025 brand map renames the old CORDAFLEX(SMK)-V/-V-S family as SPREADERFLEX REEL XPRT, but does not state that every old Part number remains commercially current.
5. SPREADERFLEX XTRM public construction
6. Family and brand mapping
| Branch | Designation | Application | Construction | Speed | Moving temperature | Published matrix |
|---|---|---|---|---|---|---|
| Basket legacy / BSKT XPRT | 3GSLTOE-J/-O | Gravity-fed collector basket | EPR insulation, central aramid/lead-ball support, black PUR | 160 m/min | −40…+80°C | 50-row matrix |
| Basket FO / BSKT XPRT | SYSLTOE-J/-O | Basket cable with dedicated LWL element | Thermoplastic insulation, central support, black PUR | 160 m/min | −40…+80°C | 31-row matrix |
| Arctic basket | 3GSLTOE / SYSLTOE −50°C | Cold-climate basket operation | Cold EPR/PUR compounds | 160 m/min | −50…+80°C | No separate full matrix |
| Vertical / REEL XPRT | legacy (N)SHTOEU-J/-O | Spreader vertical reeling | Central aramid, yellow PCP, polyester braid | 240 m/min | −35…+80°C | 28-row legacy matrix |
| Mobile harbour / XTRM | 37×2.5 + CAN BUS example | Mobile harbour crane spreader reeling | High-strength reinforced public design | 160 m/min | not published | 1 public representative row |
7. Electrical, thermal and mechanical framework
Voltage
Rated 0.6/1 kV; maximum AC 0.7/1.2 kV; maximum DC 0.9/1.8 kV.
Rated 0.6/1 kV; maximum AC 0.7/1.2 kV; maximum DC 0.9/1.8 kV.
Test voltage
Main cores 3.5 kV for five minutes; SYSLTOE control cores 1 kV.
Main cores 3.5 kV for five minutes; SYSLTOE control cores 1 kV.
Thermal
90°C conductor and 250°C short-circuit conductor temperature.
90°C conductor and 250°C short-circuit conductor temperature.
Basket geometry
Recommended minimum basket diameter 30D and approximate basket height 45D.
Recommended minimum basket diameter 30D and approximate basket height 45D.
Installation direction
Basket cable is specified to be laid counter-clockwise.
Basket cable is specified to be laid counter-clockwise.
Arctic
Cold-rated EPR/PUR, fixed and fully flexible operation from −50 to +80°C.
Cold-rated EPR/PUR, fixed and fully flexible operation from −50 to +80°C.
8. Complete 3GSLTOE basket matrix — 50 rows
The source table does not publish a row-by-row tensile-force column. F15 and the minimum 50 m support-breaking requirement are therefore shown only as derived engineering references.
3GSLTOE · Metric control · 13 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | F15 derived | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 48×1 | 20153609 | 1.3 | 31.1 | 34.1 | 171 | 2470 | 720 | 6057.68 | 19.5 | 18 | 0.14 | — |
| 24×2.5 | 20153610 | 2 | 29.1 | 32.1 | 161 | 1860 | 900 | 4561.65 | 7.98 | 30 | 0.36 | — |
| 30×2.5 | 20157101 | 2 | 31.1 | 34.1 | 171 | 2360 | 1125 | 5787.9 | 7.98 | 30 | 0.36 | — |
| 36×2.5 | 20157102 | 2 | 34.5 | 37.5 | 188 | 2920 | 1350 | 7161.3 | 7.98 | 30 | 0.36 | — |
| 42×2.5 | 20157103 | 2 | 36.8 | 39.8 | 199 | 3670 | 1575 | 9000.68 | 7.98 | 30 | 0.36 | — |
| 48×2.5 | 20157104 | 2 | 41.3 | 44.3 | 222 | 4240 | 1800 | 10398.6 | 7.98 | 30 | 0.36 | — |
| 54×2.5 | 20156743 | 2 | 45.5 | 48.5 | 243 | 4090 | 2025 | 10030.7 | 7.98 | 30 | 0.36 | — |
| 24×3.5 | 20157105 | 2.4 | 32 | 35 | 175 | 2460 | 1260 | 6033.15 | 5.55 | 39 | 0.5 | — |
| 30×3.5 | 20157106 | 2.4 | 34.3 | 37.3 | 187 | 3100 | 1575 | 7602.75 | 5.55 | 39 | 0.5 | — |
| 36×3.5 | 20157107 | 2.4 | 37.9 | 40.9 | 205 | 3920 | 1890 | 9613.8 | 5.55 | 39 | 0.5 | — |
| 42×3.5 | 20157108 | 2.4 | 42.4 | 45.4 | 227 | 4720 | 2205 | 11575.8 | 5.55 | 39 | 0.5 | — |
| 48×3.5 | 20168277 | 2.4 | 48.1 | 51.1 | 256 | 4470 | 2520 | 10962.7 | 5.55 | 39 | 0.5 | — |
| 7×4 | 20157109 | 3 | 18.1 | 20.1 | 101 | 690 | 420 | 1692.22 | 4.95 | 41 | 0.57 | — |
3GSLTOE · Bus / screened pair · 4 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | F15 derived | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 24×2.5+1x(2×1)C | 20167170 | 2 | 31.1 | 34.1 | 171 | 2320 | 900 | 5689.8 | 7.98 | 30 | 0.36 | — |
| 24×2.5+4x(2×1)C | 20161731 | 2 | 41.2 | 44.2 | 221 | 3760 | 900 | 9221.4 | 7.98 | 30 | 0.36 | — |
| 36×2.5+2x(2×1)C | 20161565 | 2 | 41.3 | 44.3 | 222 | 4040 | 1350 | 9908.1 | 7.98 | 30 | 0.36 | — |
| 42×2.5+2x(2×1)C | 20057241 | 2 | 43.5 | 46.5 | 233 | 3700 | 1575 | 9074.25 | 7.98 | 30 | 0.36 | — |
3GSLTOE · Metric control with FO · 22 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | F15 derived | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 24×2.5+6x(1G62.5) | 20197805 | 2 | 31.1 | 34.1 | 171 | 2230 | 900 | 5469.07 | 7.98 | 30 | 0.36 | 6 |
| 24×2.5+6x(1G50) | 20197809 | 2 | 31.1 | 34.1 | 171 | 2230 | 900 | 5469.07 | 7.98 | 30 | 0.36 | 6 |
| 24×2.5+6x(1E9) | 20258314 | 2 | 31.1 | 34.1 | 171 | 2230 | 900 | 5469.07 | 7.98 | 30 | 0.36 | 6 |
| 24×2.5+12x(1G62.5) | 20166384 | 2 | 34.5 | 37.5 | 188 | 2660 | 900 | 6523.65 | 7.98 | 30 | 0.36 | 12 |
| 30×2.5+6x(1G62.5) | 20157411 | 2 | 34.5 | 37.5 | 188 | 2780 | 1125 | 6817.95 | 7.98 | 30 | 0.36 | 6 |
| 30×2.5+6x(1G50) | 20168646 | 2 | 34.5 | 37.5 | 188 | 2780 | 1125 | 6817.95 | 7.98 | 30 | 0.36 | 6 |
| 30×2.5+6x(1E9) | 20257771 | 2 | 34.5 | 37.5 | 188 | 2780 | 1125 | 6817.95 | 7.98 | 30 | 0.36 | 6 |
| 30×2.5+6x(2G62.5) | 20180760 | 2 | 34.5 | 37.5 | 188 | 2780 | 1125 | 6817.95 | 7.98 | 30 | 0.36 | 12 |
| 32×2.5+4x(3E9) | 20160402 | 2 | 35.1 | 38.1 | 191 | 2700 | 1200 | 6621.75 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+6x(1G62.5) | 20166382 | 2 | 36.8 | 39.8 | 199 | 3540 | 1350 | 8681.85 | 7.98 | 30 | 0.36 | 6 |
| 36×2.5+6x(1E9) | 20175741 | 2 | 36.8 | 39.8 | 199 | 3560 | 1350 | 8730.9 | 7.98 | 30 | 0.36 | 6 |
| 36×2.5+6x(2G62.5) | 20164200 | 2 | 36.8 | 39.8 | 199 | 3540 | 1350 | 8681.85 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+6x(2G50) | 20161440 | 2 | 36.8 | 39.8 | 199 | 3550 | 1350 | 8706.38 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+6x(2E9) | 20172699 | 2 | 36.8 | 39.8 | 199 | 3560 | 1350 | 8730.9 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+12x(1G62.5) | 20173762 | 2 | 41.3 | 44.3 | 222 | 3800 | 1350 | 9319.5 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+6x(1G62.5) | 20160680 | 2 | 41.3 | 44.3 | 222 | 4110 | 1575 | 10079.8 | 7.98 | 30 | 0.36 | 6 |
| 42×2.5+6x(2G62.5) | 20155769 | 2 | 41.3 | 44.3 | 222 | 4110 | 1575 | 10079.8 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+6x(2G50) | 20161435 | 2 | 41.3 | 44.3 | 222 | 4120 | 1575 | 10104.3 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+6x(2E9) | 20163163 | 2 | 41.3 | 44.3 | 222 | 3910 | 1575 | 9589.28 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+6x(3E9) | 20158105 | 2 | 41.3 | 44.3 | 222 | 3910 | 1575 | 9589.28 | 7.98 | 30 | 0.36 | 18 |
| 42×3.5+6x(1G62.5) | 20162021 | 2.4 | 48.1 | 51.1 | 256 | 4490 | 2205 | 11011.7 | 5.55 | 39 | 0.5 | 6 |
| 42×3.5+6x(2G62.5) | 20196482 | 2.4 | 48.1 | 51.1 | 256 | 4490 | 2205 | 11011.7 | 5.55 | 39 | 0.5 | 12 |
3GSLTOE · AWG control · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | F15 derived | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 20x12AWG | 20164631 | 2.4 | 30.3 | 33.3 | 167 | 1910 | 3600 | 4684.27 | 5.75 | 39 | 0.43 | — |
| 24x12AWG | 20160976 | 2.4 | 31.6 | 34.6 | 173 | 2470 | 4320 | 6057.68 | 5.75 | 39 | 0.43 | — |
| 30x12AWG | 20164632 | 2.4 | 34.4 | 37.4 | 187 | 3000 | 5400 | 7357.5 | 5.75 | 39 | 0.43 | — |
| 36x12AWG | 20164633 | 2.4 | 38.1 | 41.1 | 206 | 3910 | 6480 | 9589.28 | 5.75 | 39 | 0.43 | — |
| 42x12AWG | 20154751 | 2.4 | 42.4 | 45.4 | 227 | 4710 | 7560 | 11551.3 | 5.75 | 39 | 0.43 | — |
| 48x12AWG | 20175750 | 2.4 | 48.1 | 51.1 | 256 | 4500 | 8640 | 11036.3 | 5.75 | 39 | 0.43 | — |
3GSLTOE · AWG control with FO · 5 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | F15 derived | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 20x12AWG+4x(1G62.5) | 20164634 | 2.4 | 32 | 35 | 175 | 2330 | 3600 | 5714.32 | 5.75 | 39 | 0.43 | 4 |
| 32x12AWG+4x(1G62.5) | 20164635 | 2.4 | 38.9 | 41.9 | 210 | 3740 | 5760 | 9172.35 | 5.75 | 39 | 0.43 | 4 |
| 36x12AWG+6x(1G62.5) | 20164636 | 2.4 | 43.4 | 46.4 | 232 | 4740 | 6480 | 11624.9 | 5.75 | 39 | 0.43 | 6 |
| 38x12AWG+4x(1G62.5) | 20162022 | 2.4 | 42.4 | 45.4 | 227 | 4720 | 6840 | 11575.8 | 5.75 | 39 | 0.43 | 4 |
| 38x12AWG+4x(3G62.5) | 20164637 | 2.4 | 42.4 | 45.4 | 227 | 4720 | 6840 | 11575.8 | 5.75 | 39 | 0.43 | 12 |
9. Complete SYSLTOE dedicated-FO matrix — 31 rows
SYSLTOE · 24 control cores · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 24×2.5+1x(12G62.5LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 12 |
| 24×2.5+1x(12G50LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 12 |
| 24×2.5+1x(12E9LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 12 |
| 24×2.5+1x(18G62.5LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 18 |
| 24×2.5+1x(18G50LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 18 |
| 24×2.5+1x(18E9LWL) | not published | 2 | 31.1 | 34.1 | 171 | 2200 | 900 | 5395.5 | 7.98 | 30 | 0.36 | 18 |
SYSLTOE · 30 control cores · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 30×2.5+1x(12G62.5LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 12 |
| 30×2.5+1x(12G50LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 12 |
| 30×2.5+1x(12E9LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 12 |
| 30×2.5+1x(18G62.5LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 18 |
| 30×2.5+1x(18G50LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 18 |
| 30×2.5+1x(18E9LWL) | not published | 2 | 34.5 | 37.5 | 188 | 2700 | 1125 | 6621.75 | 7.98 | 30 | 0.36 | 18 |
SYSLTOE · 36 control cores · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 36×2.5+1x(12G62.5LWL) | 20349161 | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+1x(12G50LWL) | not published | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+1x(12E9LWL) | not published | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 12 |
| 36×2.5+1x(18G62.5LWL) | not published | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 18 |
| 36×2.5+1x(18G50LWL) | not published | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 18 |
| 36×2.5+1x(18E9LWL) | not published | 2 | 36.8 | 39.8 | 199 | 3350 | 1350 | 8215.88 | 7.98 | 30 | 0.36 | 18 |
SYSLTOE · 42 control cores · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 42×2.5+1x(12G62.5LWL) | 20313288 | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+1x(12G50LWL) | 20316179 | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+1x(12E9LWL) | not published | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 12 |
| 42×2.5+1x(18G62.5LWL) | not published | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 18 |
| 42×2.5+1x(18G50LWL) | not published | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 18 |
| 42×2.5+1x(18E9LWL) | 20360587 | 2 | 41.3 | 44.3 | 222 | 4090 | 1575 | 10030.7 | 7.98 | 30 | 0.36 | 18 |
SYSLTOE · 48 control cores · 6 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 48×2.5+1x(12G62.5LWL) | 20310813 | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 12 |
| 48×2.5+1x(12G50LWL) | not published | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 12 |
| 48×2.5+1x(12E9LWL) | 20310814 | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 12 |
| 48×2.5+1x(18G62.5LWL) | 20310815 | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 18 |
| 48×2.5+1x(18G50LWL) | not published | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 18 |
| 48×2.5+1x(18E9LWL) | not published | 2 | 45.5 | 48.5 | 243 | 3950 | 1800 | 9687.38 | 7.98 | 30 | 0.36 | 18 |
SYSLTOE · 54 control cores · 1 rows
| Construction | Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | 50m support break min. derived | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 54×2.5 | 20360911 | 2 | 45.5 | 48.5 | 243 | 4090 | 2025 | 10030.7 | 7.98 | 30 | 0.36 | — |
10. SPREADERFLEX REEL XPRT mapped legacy matrix — 28 rows
SPREADERFLEX REEL XPRT mapped legacy matrix · Plain control · 6 rows
| Construction | Legacy Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 49×1 | 20004108 | 1.3 | 26.6 | 29.6 | 148 | 1250 | 3200 | 19.5 | 18 | 0.14 | — |
| 12×2.5 | 20004109 | 2 | 22 | 25 | 125 | 870 | 2700 | 7.98 | 30 | 0.36 | — |
| 24×2.5 | 20004112 | 2 | 26.2 | 29.2 | 146 | 1300 | 3600 | 7.98 | 30 | 0.36 | — |
| 30×2.5 | 20004113 | 2 | 29.4 | 32.4 | 162 | 1630 | 4100 | 7.98 | 30 | 0.36 | — |
| 44×2.5 | 20004115 | 2 | 34.1 | 37.1 | 186 | 2200 | 5100 | 7.98 | 30 | 0.36 | — |
| 56×2.5 | 20004107 | 2 | 40.1 | 43.1 | 216 | 2960 | 6000 | 7.98 | 30 | 0.36 | — |
SPREADERFLEX REEL XPRT mapped legacy matrix · Composite control · 3 rows
| Construction | Legacy Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 24×2.5+3x(2×1.5) | 20004099 | 2 | 39.7 | 42.7 | 214 | 2380 | 3600 | 7.98 | 30 | 0.36 | — |
| 42×2.5+2×1(C) | 20042616 | 2 | 34.1 | 37.1 | 186 | 2280 | 4950 | 7.98 | 30 | 0.36 | — |
| 45×2.5+(4×0.5)C | 20163404 | 2 | 42.9 | 45.9 | 230 | 2830 | 5175 | 7.98 | 30 | 0.36 | — |
SPREADERFLEX REEL XPRT mapped legacy matrix · Control with FO · 19 rows
| Construction | Legacy Part | Conductor Ø | Dmin | Dmax | R | kg/km | Fmax source | R20 | A | Isc | FO count |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 20×2.5+4x(3G62.5) | 20171160 | 2 | 27.2 | 30.2 | 151 | 1230 | 3300 | 8.21 | 30 | 0.36 | 12 |
| 22×2.5+4x(3G50) | 20004111 | 2 | 28.2 | 31.2 | 156 | 1390 | 3450 | 7.98 | 30 | 0.36 | 12 |
| 22×2.5+2x(3G62.5) | 20008607 | 2 | 26.2 | 29.2 | 146 | 1260 | 3450 | 7.98 | 30 | 0.36 | 6 |
| 24×2.5+6x(2G62.5) | 20079358 | 2 | 29.4 | 32.4 | 162 | 1510 | 3600 | 7.98 | 30 | 0.36 | 12 |
| 28×2.5+2x(3G62.5) | 20156011 | 2 | 29.4 | 32.4 | 162 | 1590 | 3900 | 7.98 | 30 | 0.36 | 6 |
| 28×2.5+2x(3G50) | 20149375 | 2 | 29.4 | 32.4 | 162 | 1590 | 3900 | 7.98 | 30 | 0.36 | 6 |
| 36×2.5+8x(1G62.5) | 20091976 | 2 | 34.1 | 37.1 | 186 | 2050 | 4500 | 7.98 | 30 | 0.36 | 8 |
| 38×2.5+6x(2G62.5) | 20040061 | 2 | 34.1 | 37.1 | 186 | 2090 | 4650 | 7.98 | 30 | 0.36 | 12 |
| 41×2.5+3x(2G62.5) | 20116888 | 2 | 34.1 | 37.1 | 186 | 2150 | 4875 | 7.98 | 30 | 0.36 | 6 |
| 41×2.5+3x(2G50) | 20142021 | 2 | 34.1 | 37.1 | 186 | 2160 | 4875 | 7.98 | 30 | 0.36 | 6 |
| 42×2.5+2x(3G62.5) | 20081032 | 2 | 34.1 | 37.1 | 186 | 2170 | 4950 | 7.98 | 30 | 0.36 | 6 |
| 44×2.5+3x(2G62.5) | 20155500 | 2 | 35.5 | 38.5 | 193 | 2300 | 5100 | 7.98 | 30 | 0.36 | 6 |
| 44×2.5+4x(3G62.5) | 20160144 | 2 | 35.5 | 38.5 | 193 | 2330 | 5100 | 7.98 | 30 | 0.36 | 12 |
| 44×2.5+3x(3G50) | 20025456 | 2 | 35.5 | 38.5 | 193 | 2310 | 5100 | 7.98 | 30 | 0.36 | 9 |
| 44×2.5+3x(3G62.5) | 20143212 | 2 | 35.5 | 38.5 | 193 | 2310 | 5100 | 7.98 | 30 | 0.36 | 9 |
| 50×2.5+6x(1G50) | 20004095 | 2 | 40.1 | 43.1 | 216 | 2840 | 5550 | 7.98 | 30 | 0.36 | 6 |
| 52×2.5+4x(3G62.5) | 20080536 | 2 | 40.1 | 43.1 | 216 | 2890 | 5700 | 7.98 | 30 | 0.36 | 12 |
| 56×2.5+3x(3G62.5) | 20004096 | 2 | 41.3 | 44.3 | 222 | 3030 | 6000 | 7.98 | 30 | 0.36 | 9 |
| 56×2.5+4x(3G62.5) | 20085758 | 2 | 41.3 | 44.3 | 222 | 3080 | 6000 | 7.98 | 30 | 0.36 | 12 |
11. SPREADERFLEX XTRM representative record
| Construction | Part | Voltage | Dmin | Dmax | kg/km | Tensile | Breaking | Speed | Lift height | Total length | Status |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 37×2.5 + CAN BUS 1x(2×0.24 mm²) | not published | 0.6/1 kV | 27.7 | 29.7 | 1500 | >4500 N | >20000 N | 160 m/min | 90 m | 130 m | public representative configuration; further designs on request |
12. Representative engineering calculations
Three-phase comparison at 1 kV: S = √3 × U × I
Active power at cosφ 0.9: P = S × 0.9
Resistive voltage drop for 100 m: ΔU = √3 × I × R20 × 0.1 km
Weight of 100 m: mass × 0.1 × g
Minimum free loop diameter: approximately 2 × published moving radius
Basket support minimum break reference: 5 × cable mass per metre × g × 50 mPower calculations are only comparison values for control-heavy constructions. Basket support calculations are lower-bound design checks, not published cable breaking strengths.
| Family | Construction | A | kVA | kW | ΔU/100m | Weight 100m | Loop diameter |
|---|---|---|---|---|---|---|---|
| 3GSLTOE | 42×2.5 | 30 | 52 | 46.8 | 4.15% | 3.6 kN | 398 mm |
| 3GSLTOE + FO | 42×2.5+6x(2G62.5) | 30 | 52 | 46.8 | 4.15% | 4.03 kN | 444 mm |
| SYSLTOE | 42×2.5+1x(18E9LWL) | 30 | 52 | 46.8 | 4.15% | 4.01 kN | 444 mm |
| REEL XPRT legacy | 44×2.5+4x(3G62.5) | 30 | 52 | 46.8 | 4.15% | 2.29 kN | 386 mm |
13. Source anomaly and inference audit
| Family | Field | Source status | Treatment |
|---|---|---|---|
| 3GSLTOE | Permissible tensile force | Not tabulated | 15 N/mm² conductor reference is derived separately; actual support-assisted limit is not invented. |
| 3GSLTOE / SYSLTOE | Support breaking load | Not tabulated per row | Minimum required break load for 50 m and safety factor five is calculated from cable mass. |
| SYSLTOE | Part numbers | Most rows blank | Kept blank; only eight published identifiers are retained. |
| REEL XPRT | Current commercial matrix | Not published in the mapping brochure | The 2019 CORDAFLEX(SMK)-V matrix is labelled as legacy mapped data, not a current XPRT order table. |
| XTRM | Exact layer materials and Part number | Not published | The cross-section is explicitly an engineering interpretation of the public flyer image. |
| 3GSLTOE 54×2.5 | Mass | 4090 kg/km, lower than 48×2.5 | Preserved exactly as source data; no silent correction. |
| 3GSLTOE 42×2.5+2x(2×1)C | Mass | 3700 kg/km, lower than nearby 36-core composite | Preserved and flagged as a source characteristic. |
14. Installation and acceptance checklist
- Confirm BSKT XPRT, REEL XPRT, Arctic or XTRM before selecting dimensions.
- For basket operation, follow the specified counter-clockwise lay direction and verify 30D/45D basket geometry against lift, speed and wind load.
- Define the support-element termination; do not transfer suspended load through electrical conductors alone.
- Confirm fibre type/count, optical budget, breakout length, splice/connector architecture and OTDR baseline.
- For screened pairs, verify protocol impedance, attenuation and bonding.
- For REEL XPRT, obtain a current datasheet rather than ordering from a legacy Part number alone.
- For XTRM, obtain the exact construction drawing and confirm total cable length, lift height and support termination.
15. Failure mode and effects analysis
Wrong basket direction: reverse coiling introduces twist and unstable basket payout.
Undersized basket: diameter below 30D increases compression and loop damage.
Support bypass: electrical cores carry suspended mass instead of the aramid system.
FO microbending: basket pressure or guide geometry increases attenuation.
Legacy mapping error: an old CORDAFLEX-V Part number is treated as a confirmed current REEL XPRT code.
XTRM assumption: unpublished compounds or layer dimensions are inferred from a marketing image.
16. Source map and scope
| Document | Role | Scope |
|---|---|---|
| Prysmian Crane Cables General Catalogue 2024, pages 44–51 | Basket designs and matrices | 3GSLTOE construction and 50 rows; SYSLTOE construction and 31 rows. |
| Same catalogue, pages 38–40 | Vertical-reeling legacy matrix | CORDAFLEX(SMK)-V construction, limits and 28 rows. |
| Arctic Crane Cables brochure | Low-temperature branch | 3GSLTOE/SYSLTOE −50°C, 160 m/min and 7–56 control cores with FO/TSP options. |
| New Crane Cable Technology brand map | Current naming | BSKT XPRT, REEL XPRT and XTRM mappings. |
| SPREADERFLEX XTRM flyer | Representative public design | 37×2.5 + CAN BUS, performance, dimensions, mass and lift data. |
This article supports preliminary engineering and technical comparison. Current Part numbers, exact compounds, certificates, construction drawings and guaranteed mechanical limits must be confirmed for the exact production batch.
