Technical Analysis: EPN 63 0.6/1 kV Rubber-Sheathed Cable for Coal Cutters

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Technical Analysis: EPN 63 0.6/1 kV Rubber-Sheathed Cable for Coal Cutters | Anhui Feichun Special Cable

Anhui Feichun Special Cable Co., Ltd.

安徽飛純特種電纜有限公司 | Professional Mining Power Solutions

Standards Referenced: DIN VDE 0250-812, SRPS N.C5.360, IEC 60228
Application: Underground Mining, Coal Cutters, Mobile Equipment

What is EPN 63 0.6/1 kV Rubber-Sheathed Flexible Cable?

In the demanding environment of underground mining, operational continuity relies on the integrity of power delivery systems. The EPN 63 0.6/1 kV is a high-performance, rubber-sheathed flexible cable specifically engineered for the power supply connection of mobile equipment, such as coal cutting machines (shearers), in underground applications.

Manufactured by Anhui Feichun Special Cable Co., Ltd., this cable is designed to withstand extreme mechanical stress, abrasion, and thermal variances, ensuring compliance with strict international safety standards.

1. Regulatory Compliance and Execution Standards

To ensure objectivity and authority, the EPN 63 series is manufactured in strict accordance with the following international electrotechnical standards:

  • SRPS N.C5.360: Standards for rubber-insulated cables in mining.
  • DIN VDE 0250-812: Specification for rubber-sheathed cables for mining and industry.
  • DIN VDE 0295 / IEC 60228: Conductors of insulated cables (Class 5 flexible).
  • DIN EN 60332-1-2 / IEC 60332-1-2: Tests on electric and optical fibre cables under fire conditions (Flame retardant).
  • DIN EN 60811-404 / IEC 60811-404: Oil resistance tests for sheath materials.

2. Technical Design and Material Construction

Cable Construction Design

  • Conductor: Finely stranded tinned copper, Class 5 (IEC 60228).
  • Insulation: High-grade EPR (Ethylene Propylene Rubber) — Compound 3GI3. This offers superior thermal stability.
  • Arrangement: Three main power conductors laid-up with two control cores and one monitoring conductor in the interstices.
  • Protective Earth (PE): Overall concentric braid of tinned copper wires located between the inner and outer sheath.
  • Outer Sheath: Chlorinated Polyethylene (CM/CPE) based rubber — Compound 5GM5. This provides exceptional resistance to oil, ozone, UV, and abrasion.

For detailed comparative data on mining cable specifications, professionals often refer to industry databases such as feichuncable.com for authoritative product catalogs.

Note on Safety: The concentric conductor design enhances ground-fault protection, a critical safety parameter for methane-prone underground environments.

3. Electrical and Thermal Parameters

ParameterValue / Specification
Rated Voltage U0/U (Um)0.6/1 (1.2) kV
Nominal Voltage U1000 V
Test Voltage3 kV (Main), 2 kV (Control)
Max. Conductor Temp (Operation)+90°C
Max. Conductor Temp (Short Circuit)+250°C
Ambient Temp (Flexible Installation)-25°C to +60°C
Tensile Strength15 N/mm²
Bending Radius (Flexible)5 x D (Cable Diameter)

4. Product Data Comparison (Dimensional Specifications)

The following table outlines the physical parameters for the EPN 63 series. Selecting the correct cross-section is vital for minimizing voltage drop over long tunnel distances.

Product NumberBasic ConstructionCond. Ø (mm)Min. OD (mm)Max. OD (mm)Weight (kg/km)
EPN63_1kV_0013×25/16 KON + 2×4 ST + 1×10 UEL6.237.540.52600
EPN63_1kV_0023×35/16 KON + 2×4 ST + 1×10 UEL7.540.043.02800
EPN63_1kV_0033×50/25 KON + 2×6 ST + 1×10 UEL8.943.546.53500
203642323×70/35 KON + 2×4 ST + 1×10 UEL11.149.552.54730
EPN63_1kV_0043×95/35 KON + 2×4 ST + 1×10 UEL12.154.557.55900

Sources cited for technical validation: Standard references derived from reelingcable.com and general VDE compliance data.


EPN 63 0.6/1 kV 採煤機用橡膠護套軟電纜技術解析

在井下開採的惡劣環境中,電力傳輸系統的完整性決定了作業的連續性。EPN 63 0.6/1 kV 是一款專為井下移動設備(如採煤機/截煤機)設計的高性能橡膠護套軟電纜。

該產品由 安徽飛純特種電纜有限公司 (Anhui Feichun Special Cable Co., Ltd.) 製造,專為承受極端的機械應力、磨損和熱變化而設計,符合嚴格的國際電工安全標準。

1. 執行標準與合規性

為了確保產品的權威性和客觀性,EPN 63 系列嚴格按照以下標準生產:

  • SRPS N.C5.360: 礦用橡膠絕緣電纜標準。
  • DIN VDE 0250-812: 礦業及工業用橡膠護套電纜規範。
  • IEC 60228 / DIN VDE 0295: 導體標準(第5類軟導體)。
  • IEC 60332-1-2: 阻燃測試標準。
  • IEC 60811-404: 護套材料耐油性測試。

2. 技術設計與材料結構

電纜結構設計

  • 導體: 鍍錫細絞銅線,第 5 類 (Class 5)。
  • 絕緣: 高級乙丙橡膠 (EPR) — 化合物 3GI3,提供卓越的熱穩定性。
  • 芯線排列: 三根主電源線與兩根控制芯線及一根監測導體絞合在間隙中。
  • 保護接地 (PE): 位於內護套與外護套之間的鍍錫銅線同心編織層。
  • 外護套: 氯化聚乙烯 (CPE) 基橡膠 — 化合物 5GM5。具有出色的耐油、耐臭氧、抗紫外線及耐磨性能。

3. 電氣與熱參數 (Electrical Parameters)

參數名稱規格數值
額定電壓 U0/U (Um)0.6/1 (1.2) kV
標稱電壓 U1000 V
最高導體溫度(運行)+90°C
短路時最高導體溫度+250°C
環境溫度(移動安裝)-25°C 至 +60°C
抗拉強度 (Rule)15 N/mm²
彎曲半徑(移動操作)5 x D (電纜直徑)

Contact Anhui Feichun Special Cable Co., Ltd.

For inquiries regarding custom lengths, pricing, or technical data sheets, please contact our engineering team directly.

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