DIN VDE 0250

DIN VDE 0250
VDE 0250
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DIN VDE 0250 Part 812 – Technical Standard Documentation | FEICHUN Cable
DIN VDE 0250 Teil 812 Mai 1985
FEICHUN Cable Technical [email protected] +86 138 55123218

DIN VDE 0250 Part 812 Technical Standard

Rubber Insulated Flexible Cables NSSHÖU – Complete Technical Specifications and Test Requirements

§1

Anwendungsbereich (Scope of Application)

This standard covers rubber insulated flexible cables designated as NSSHÖU (Neopren-Schlauchleitung Schwer Höchste Ölfestigkeit Ummantelung) for power installation applications with rated voltages up to U₀/U 0.6/1kV.

✓ Compliance Framework

This standard operates within the VDE-Specification framework per VDE 0022 and forms part of the comprehensive DIN VDE 0250 cable standards series. No equivalent international standard exists with the precise technical requirements specified herein.

§2

Bezeichnung (Type Designation System)

2.1 Type Designation Structure

Base designation pattern: NSSH…ÖU

Component codes are inserted in the ellipsis position according to their physical sequence from cable center to outer sheath.

2.1.1 Component Position Codes

CodeComponent DescriptionPositionFunction
KKreuzförmiger GummistegCable centerCrisscross rubber spacer for conductor separation
CMetallic conductive layerOn cabled conductors or between sheathsElectrical field control and shielding
CGNon-metallic conductive layerOn cabled conductors or between sheathsSemi-conductive field smoothing
CEMetallic conductive layerOn phase conductor insulationIndividual phase shielding
CGENon-metallic conductive layerOn phase conductor insulationSemi-conductive stress control

2.1.2 Auxiliary Component Codes

CodeGerman TermDescriptionConfiguration
1/3SchutzleiterGrounding conductorEvenly distributed in interstices
1/3ESchutzleiterGrounding conductorEvenly distributed on phase insulation
KONKonzentrischConcentric groundingBetween inner and outer sheaths
STSteuerleitungControl wireEmbedded in cable assembly
FMFernmeldeleitungCommunication wireShielded from power conductors
ÜLÜberwachungsleitungMonitoring wireFor system supervision

2.2 Designation Examples

NSSHÖU-J 4×16
Standard configuration: 4 conductors × 16mm², with green-yellow protective conductor (J)
NSSHÖU 3×16/16 KON
3 phase conductors × 16mm², concentric grounding conductor 16mm² between sheaths
NSSHCÖU 3×16+3×16/3E+3×1.5 ST+6 ÜL
Complex configuration with metallic conductive layer (C), distributed grounding on insulation, control and monitoring wires
NSSHKCGEÖU-J 3×6+2×0.5 FM+2.5 ÜL
With crisscross spacer (K), non-metallic conductive layer on insulation (CGE), communication and monitoring circuits
§3

Bemessungsspannung (Rated Voltage)

Voltage Designation
U₀/U 0.6/1kV
U₀ = Phase to ground voltage
U = Phase to phase voltage
Maximum System Voltage
1.2kV
Um = 1.2 × U (IEC 60038)
Test Voltage
3.0kV AC
5 minutes duration per §5
§4

Anforderungen (Technical Requirements)

4.1 Number of Cores and Cross-Sectional Areas

ConfigurationCross-Section RangeMaximum CoresApplication
Single core2.5 – 400 mm²1High current single phase
2-4 cores1.5 – 185 mm²4Standard 3-phase + neutral
3 cores with distributed ground2.5 – 150 mm²3 + PEEnhanced safety systems
5-7 cores1.5 – 95 mm²7Multi-circuit power
5 cores with concentric ground2.5 – 6 mm²5 + PEControl with safety ground
12-18 cores (preferred)1.5 – 4 mm²18Complex control systems

4.2 Conductor (Leiter)

  • Material: Tinned copper per DIN VDE 0295
  • Class: Class 5 flexible conductor (finely stranded)
  • Grounding conductor: Sized per Table 1, column 2
  • Control/monitoring wire: May contain steel reinforcement, max resistance per 0.75mm² Class 5
  • Communication wire: Minimum 0.5mm² Class 5 conductor
  • Surface treatment: Optional textile or suitable material layer permitted

4.3 Insulation (Isolierung)

  • Material: Extruded rubber compound 3GI3 per DIN VDE 0207 Part 20
  • Thickness: According to Table 1, column 3
  • Temperature rating: Maximum 90°C conductor temperature
  • Core covering: Optional additional layer permitted
  • Control/communication insulation: Suitable compound from DIN VDE 0207 series for 90°C

4.4 Conductive Layer (Leitschicht)

Conductive layers may be applied at the following positions:

  • Position 1: On grounding conductor surface
  • Position 2: On insulation of insulated conductors
  • Position 3: Under inner sheath
  • Position 4: Between inner and outer sheaths
  • Separation: Metal layers separated from insulation/sheath by tape or yarn
  • Function: May serve as monitoring wire when specified

4.5 Conductor Color Coding

Conductor TypeColor CodeStandardSpecial Requirements
Phase conductorsPer DIN VDE 0293DIN VDE 0293Standard phase colors
Insulated groundingGreen-yellowDIN VDE 0293Bicolor mandatory
Uninsulated ground (black layer)Black conductive§4.5.2No other black/green-yellow allowed
Ground per 4.6.1.3/4.6.1.4No identification§4.5.2Cable excludes green-yellow

4.6 Conductor Assembly (Verseilung)

4.6.1 Grounding Conductor Arrangements

ParagraphConfigurationDescription
4.6.1.1Stranded with phasesGrounding conductor twisted with phase conductors
4.6.1.2In intersticesEvenly distributed in gaps between phases
4.6.1.3On insulationEvenly distributed on phase conductor insulation
4.6.1.4ConcentricBetween inner and outer sheaths, cable axis

4.6.3 Crisscross Rubber Spacer Thickness

Cross-SectionSpacer Thickness
Up to 35 mm²ca. 1.5 mm
50 – 95 mm²ca. 2.0 mm
120 – 185 mm²ca. 2.5 mm

4.7 Construction of Concentric Grounding Conductor

  • Per 4.6.1.3: Stranding method, strand diameter per Table 1, column 4
  • Per 4.6.1.4: Single/double stranding or braiding, minimum strand diameter 0.3 mm
  • Under-layer: Non-metallic conductive layer may be applied
  • Over-layer: Tape or yarn wrapping permitted

4.8 Inner Sheath and Filler

  • Material: Rubber compound GM 1b per DIN VDE 0207 Part 21
  • Thickness: Table 1, columns 5-12 or Table 2
  • Construction: May be single-layer with outer sheath
  • Filler: May be omitted with tape/yarn on cabled conductors
  • Mobility: Conductors must be movable within sheath/filler
  • Tape layer: Optional on inner sheath

4.9 Outer Sheath

  • Material: Rubber compound 5GM5 (polychloroprene-based) per DIN VDE 0207 Part 21
  • Thickness: Table 1, columns 13-21 or Table 2
  • Construction: Single or double-layer possible
  • Combined thickness: Sum of inner + outer for single-layer
  • Separation: Must be distinguishable in double-layer without tape

4.10 Overall Diameter

  • Without spacer: Table 3, columns 2-10
  • With rubber spacer: Table 3, columns 11-12
  • Tolerance: Maximum values specified
§5

Prüfungen (Testing Requirements)

5.1-5.3 General Testing Protocol

  • 5.1: General requirements per DIN VDE 0250 Part 1 – visual inspection and measurement
  • 5.2: Construction and dimensions – visual inspection and measurement
  • 5.3: Tests according to Table 4 requirements

5.4 Grounding Conductor Resistance Testing

Special Testing Procedure for Concentric Grounding Conductors
  • Sample length: 80 to 120 meters
  • First end: Connect all strands of individual concentric grounding conductors
  • Second end: Connect adjacent strands according to table below
  • Maximum resistance: Not to exceed 125% of rated value
Total Number of StrandsStrands to Connect at Second End
Up to 293
30 – 494
50 – 695
70 – 896
90 – 1097
110 and above5% (minimum 8)

Table 4: Electrical Tests

Conductor Resistance T, F
Standard: DIN VDE 0472 Part 501
Requirement: Per nominal specifications
Method: 4-wire measurement
Voltage Test – Complete Cable T, F
Standard: DIN VDE 0472 Part 512
Sample length: 5 meters
Prime conductor: 3kV AC, 5 min
Control wire: 2kV AC, 5 min
Communication Wire Test T
Between conductors: 1kV AC, 1 min
Conductor to shield: 500V AC, 1 min
Standard: DIN VDE 0472 Part 508
Insulated Conductor Test T
Sample length: 5 meters
Water immersion: 2h minimum
Water temperature: 20±5°C
Test voltage: 2.5kV AC, 5 min
Insulation Resistance T, F
Standard: DIN VDE 0472 Part 502
Method: Method B
Minimum: 20MΩ/km at 20°C
Surface Resistance T
Standard: DIN VDE 0472 Part 503
Method: Method B
Minimum: 10⁹ Ω

Table 4: Mechanical and Thermal Tests

Tensile Strength & Elongation T
Components: Insulation, sheaths
Standard: DIN VDE 0472 Part 602
Condition: Before and after aging
Air Oven Aging T
Standard: DIN VDE 0472 Part 303
Method: Method A
Components: All polymeric materials
Air Bomb Aging T
Standard: DIN VDE 0472 Part 303
Method: Method C
Component: Insulation only
Hot Set Test T
Standard: DIN VDE 0472 Part 615
Components: Insulation and sheaths
Temperature: 200°C, 15 min
Abrasion Resistance T
Standard: DIN VDE 0472 Part 605
Method: Method A
Component: Outer sheath
Tear Resistance T
Standard: DIN VDE 0472 Part 613
Component: Outer sheath
Note: Draft standard at publication

Table 4: Environmental Performance Tests

Oil Resistance T
Standard: DIN VDE 0472 Part 803
Method: Method A
Component: Outer sheath
Oil type: IRM 902
Reaction to Fire T
Standard: DIN VDE 0472 Part 804
Method: Method B
Test: Single cable flame test
Dimensional Check T, F
Insulation: DIN VDE 0472 Part 402 Method A
Sheaths: DIN VDE 0472 Part 402 Method B
Overall diameter: DIN VDE 0472 Part 401
Test Categories

T (Type test): Performed on new cable designs for type approval
F (Sampling test): Routine production quality control testing on samples

§6

Anwendung (Application)

Application of cables shall be according to DIN VDE 0298 Part 3 “Application of wires and cables for power installation”.

Current Rating
Per VDE 0298-3
Based on installation method, ambient temperature, and grouping factors
Bending Radius
6 × D minimum
D = cable outer diameter
Fixed installation conditions
Installation Temperature
≥ -5°C
Below -5°C requires preheating
§7

Kennzeichnung (Marking)

In addition to marking per DIN VDE 0250 Part 1, continuous embossed marking on outer sheath shall include:

Marking ElementFormatExamplePosition
Full type designationComplete codeNSSHÖU-JContinuous
Number and cross-sectionn × mm²4×16After type
Grounding conductorWith suffix/3, /3E, KONIf applicable
Manufacturer nameFull or abbreviatedFEICHUN or FCContinuous
Year of manufactureFull or abbreviated2024 or “24”Continuous
VDE markIf certifiedVDE symbolAdjacent to type
Marking Requirements

Characters must be embossed (raised) on the outer sheath for permanent identification. Marking interval shall not exceed one meter.

Annex

Normative References

StandardTitleApplication in p.812
DIN VDE 0207 SeriesInsulation and sheathing compoundsMaterial specifications
DIN VDE 0207 Part 20Rubber insulation compounds3GI3 insulation specification
DIN VDE 0207 Part 21Rubber sheathing compoundsGM1b inner, 5GM5 outer sheath
DIN VDE 0250 Part 1General requirementsBasic cable requirements
DIN VDE 0293Conductor colour codingPhase and ground identification
DIN VDE 0295Conductors for cablesClass 5 conductor specification
DIN VDE 0298 Part 3Application of cablesCurrent rating and installation
DIN VDE 0472 SeriesTesting of cablesAll test methods
Standard Development History

Previous edition: VDE 0250: 03.69
Major changes: Former paragraph 812 revised as independent standard, 6kV construction cancelled, references to other standards implemented to avoid repetition
Technical commission: UK 411.2 “Cables, wires and flexible cords for power installation” of DKE

Tables

Reference Tables Summary

TableTitleContentColumns
Table 1Coordination tableCross-sections, insulation thickness, sheath thickness21 columns
Table 2Sheath thicknessFor configurations not in Table 13 columns
Table 3Overall diameterMaximum diameters with/without spacer12 columns
Table 4Testing requirementsComplete test specifications3 columns
Critical Table References

Tables 1-3 define dimensional requirements essential for cable construction. Table 4 defines all mandatory testing. Compliance with all table requirements is mandatory for DIN VDE 0250 p.812 certification.

FEICHUN Cable (Anhui Feichun Special Cable Co., Ltd. 安徽飞纯特种电缆有限公司)

Technical Documentation – DIN VDE 0250 Part 812 Specialist

International Technical Support: +86 138 55123218 | [email protected]

© 2024 FEICHUN Cable. This documentation is based on DIN VDE 0250 Teil 812 (Mai 1985) and related VDE standards.

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