NSSHOEU …/3E + ST 0.6/1kV Heavy Duty Flexible Cables
Advanced Integrated Control System Cable Technology
The NSSHOEU …/3E + ST 0.6/1kV series represents cutting-edge engineering in integrated control system cables, combining dual conductor power systems with sophisticated earth conductor configurations and integrated control cores. These advanced cable systems provide comprehensive solutions for mobile equipment requiring simultaneous power transmission, earth protection, and control signal integration across demanding industrial environments including dry and damp areas, outdoor installations, and explosion hazard zones.
- Mobile equipment requiring integrated power and control solutions
- Automated machinery with complex control system requirements
- Mining equipment with remote monitoring and control capabilities
- Construction machinery requiring sophisticated operational control
- Industrial systems demanding comprehensive electrical integration
- Quarry equipment with automated and semi-automated operation
- Mobile power systems with integrated safety and control features
- Heavy machinery requiring redundant earth protection systems
Integrated System Architecture Overview
Dual Earth Conductor Systems (…/3E vs KON)
…/3E Configuration: Distributed spiral arrangement of tinned copper wires over core insulating coverings provides distributed earth protection with enhanced flexibility.
KON Configuration: Concentric earth conductor located between inner and outer sheaths delivers concentrated earth protection with optimized space utilization.
Selection Criteria: /3E optimal for flexibility-critical applications; KON ideal for space-constrained installations requiring maximum earth protection.
Integrated Control Core Technology (+ ST)
Film Wrap Protection: Control cores laid in cable interstices with advanced film wrap protection ensure signal integrity and mechanical protection.
Signal Integration: Comprehensive control signal transmission capabilities integrated within power cable structure for reduced installation complexity.
System Benefits: Single cable solution providing power, earth protection, and control capabilities with optimized installation efficiency and reduced system cost.
Spiral Distribution (…/3E): Enhanced flexibility, distributed protection, optimal for mobile equipment requiring continuous movement.
Concentric Arrangement (KON): Concentrated protection, space-efficient design, ideal for fixed installations with space constraints.
Selection Factors: Application mobility, space requirements, earth protection level, and installation complexity considerations.
Reduced Cable Quantity: Single cable solution eliminates separate control cable requirements.
Installation Efficiency: Integrated design reduces installation time and labor costs.
System Reliability: Unified cable construction ensures consistent performance across power and control circuits.
Space Optimization: Compact design ideal for mobile equipment with limited cable routing space.
International Integrated Cable Standards & Compliance Framework
VDE 0250 Part 812
EN 50525 Control Systems
Integrated System Specification
Control Signal Integration
Integrated System Type PLTC
Control and Power Cable
Control Cable Standard
Integrated System Certification
Advanced Integrated Construction & VDE 0250 Part 812 Engineering
Manufactured in strict compliance with VDE 0250 Part 812 specifications, these cables incorporate advanced integrated system design combining Class 5 conductor technology, dual earth conductor configurations, and sophisticated control core integration. The engineering approach optimizes electrical performance while maintaining mechanical integrity essential for mobile equipment applications.
Sophisticated Integrated Construction Engineering
Class 5 Flexible Tinned Copper Conductors
Premium-grade flexible stranded tinned copper conductors manufactured to DIN VDE 0295 Class 5 specifications provide exceptional mechanical flexibility and electrical performance. Advanced tinning process ensures superior corrosion resistance while maintaining optimal conductivity characteristics essential for integrated power and control applications in demanding industrial environments.
Heat Resistant EPR Type 3GI3 Insulation
Advanced heat-resistant Ethylene Propylene Rubber (EPR) type 3GI3 insulation system delivers exceptional electrical properties and thermal stability across extended temperature ranges. This insulation technology ensures reliable performance for both power and control circuits while maintaining dielectric integrity under thermal stress conditions typical of integrated system applications.
Dual Earth Conductor Architecture
Innovative dual earth conductor system offering both spiral distribution (…/3E) and concentric arrangement (KON) configurations. Spiral distribution provides enhanced flexibility with distributed protection over core insulation, while concentric arrangement delivers concentrated earth protection between sheaths for optimized space utilization and maximum earth continuity.
Integrated Control Core Technology
Advanced control cores (ST) strategically positioned in cable interstices with sophisticated film wrap protection ensure optimal signal transmission and mechanical protection. This integration technology enables comprehensive control system functionality within the power cable structure while maintaining signal integrity and electromagnetic compatibility.
GM1b Rubber Inner Sheath Protection
High-performance GM1b rubber inner sheath provides comprehensive protection for integrated cable cores while maintaining flexibility characteristics essential for mobile equipment applications. This intermediate protection layer ensures mechanical integrity of both power and control circuits during dynamic operations and environmental exposure.
Chlorinated Rubber 5GM5 Outer Sheath
Advanced chlorinated rubber type 5GM5 outer sheath delivers exceptional resistance to abrasion, tearing, oil exposure, and flame propagation. This outer protection system ensures comprehensive environmental protection for integrated cable systems while maintaining flexibility and mechanical integrity under extreme industrial operating conditions.
Comprehensive Dual Conductor + Earth Technical Specifications
The standard …/3E configuration provides distributed earth protection with optimal flexibility characteristics for mobile equipment applications. These configurations excel in applications requiring continuous movement with comprehensive earth protection and integrated control capabilities.
Standard …/3E Configuration Specifications
| Core Configuration | Power + Control Cross Section | Earth Conductor Type | Min. Overall Diameter | Max. Overall Diameter | Nominal Weight |
|---|---|---|---|---|---|
| 3×2.5+3×2.5/3E | 2.5 mm² Power + 2.5 mm² Control | 3× Spiral Earth Conductor | 15.0 mm | 18.0 mm | 410 kg/km |
| 3×4+3×4/3E | 4 mm² Power + 4 mm² Control | 3× Spiral Earth Conductor | 19.0 mm | 22.0 mm | 500 kg/km |
| 3×6+3×6/3E | 6 mm² Power + 6 mm² Control | 3× Spiral Earth Conductor | 18.0 mm | 21.0 mm | 660 kg/km |
| 3×10+3×10/3E | 10 mm² Power + 10 mm² Control | 3× Spiral Earth Conductor | 22.0 mm | 26.0 mm | 950 kg/km |
| 3×16+3×16/3E | 16 mm² Power + 16 mm² Control | 3× Spiral Earth Conductor | 28.0 mm | 32.0 mm | 1,350 kg/km |
| 3×25+3×16/3E | 25 mm² Power + 16 mm² Control | 3× Spiral Earth Conductor | 29.0 mm | 33.0 mm | 1,800 kg/km |
| 3×50+3×25/3E | 50 mm² Power + 25 mm² Control | 3× Spiral Earth Conductor | 40.0 mm | 44.0 mm | 3,300 kg/km |
| 3×70+3×35/3E | 70 mm² Power + 35 mm² Control | 3× Spiral Earth Conductor | 44.0 mm | 49.0 mm | 4,360 kg/km |
| 3×95+3×50/3E | 95 mm² Power + 50 mm² Control | 3× Spiral Earth Conductor | 52.0 mm | 57.0 mm | 5,740 kg/km |
| 3×120+3×70/3E | 120 mm² Power + 70 mm² Control | 3× Spiral Earth Conductor | 56.0 mm | 61.0 mm | 6,870 kg/km |
| 3×150+3×70/3E | 150 mm² Power + 70 mm² Control | 3× Spiral Earth Conductor | 62.0 mm | 68.0 mm | 8,140 kg/km |
Enhanced …/3E + ST Configuration Specifications
| Enhanced Configuration | Power + Control + ST Cores | Earth + Control Integration | Min. Overall Diameter | Max. Overall Diameter | Nominal Weight |
|---|---|---|---|---|---|
| 3×2.5+3×2.5/3E+3×1.5ST | 2.5 mm² Power + 2.5 mm² Control + 1.5 mm² ST | 3× Spiral Earth + Control Cores | 18.0 mm | 20.0 mm | 500 kg/km |
| 3×4+3×4/3E+3×1.5ST | 4 mm² Power + 4 mm² Control + 1.5 mm² ST | 3× Spiral Earth + Control Cores | 19.0 mm | 22.0 mm | 550 kg/km |
| 3×6+3×6/3E+3×1.5ST | 6 mm² Power + 6 mm² Control + 1.5 mm² ST | 3× Spiral Earth + Control Cores | 20.0 mm | 24.0 mm | 810 kg/km |
| 3×10+3×10/3E+3×2.5ST | 10 mm² Power + 10 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 24.0 mm | 28.0 mm | 1,150 kg/km |
| 3×16+3×16/3E+3×2.5ST | 16 mm² Power + 16 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 28.0 mm | 32.0 mm | 1,470 kg/km |
| 3×25+3×16/3E+3×2.5ST | 25 mm² Power + 16 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 30.0 mm | 34.0 mm | 1,960 kg/km |
| 3×35+3×16/3E+3×2.5ST | 35 mm² Power + 16 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 34.0 mm | 38.0 mm | 2,590 kg/km |
| 3×50+3×25/3E+3×2.5ST | 50 mm² Power + 25 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 41.0 mm | 46.0 mm | 3,560 kg/km |
| 3×70+3×35/3E+3×2.5ST | 70 mm² Power + 35 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 44.0 mm | 49.0 mm | 4,470 kg/km |
| 3×95+3×50/3E+3×2.5ST | 95 mm² Power + 50 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 52.0 mm | 57.0 mm | 5,850 kg/km |
| 3×120+3×70/3E+3×2.5ST | 120 mm² Power + 70 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 51.0 mm | 56.0 mm | 6,800 kg/km |
| 3×150+3×70/3E+3×2.5ST | 150 mm² Power + 70 mm² Control + 2.5 mm² ST | 3× Spiral Earth + Control Cores | 59.0 mm | 64.0 mm | 8,100 kg/km |
Concentric Earth Conductor (KON) Configuration Specifications
| KON Configuration | Power/Control Cross Section | Earth Conductor Type | Min. Overall Diameter | Max. Overall Diameter | Nominal Weight |
|---|---|---|---|---|---|
| 3×2.5/2.5KON | 2.5 mm² Power + 2.5 mm² Control | Concentric Earth Conductor | 14.0 mm | 17.0 mm | 380 kg/km |
| 5×2.5/2.5KON | 2.5 mm² Power + 2.5 mm² Control | Concentric Earth Conductor | 18.0 mm | 21.0 mm | 560 kg/km |
| 5×4/4KON | 4 mm² Power + 4 mm² Control | Concentric Earth Conductor | 20.0 mm | 24.0 mm | 710 kg/km |
| 5×6/6KON | 6 mm² Power + 6 mm² Control | Concentric Earth Conductor | 20.0 mm | 24.0 mm | 910 kg/km |
| 10×1.5/1.5KON | 1.5 mm² Power + 1.5 mm² Control | Concentric Earth Conductor | 20.0 mm | 24.0 mm | 800 kg/km |
| 10×2.5/2.5KON | 2.5 mm² Power + 2.5 mm² Control | Concentric Earth Conductor | 26.0 mm | 29.0 mm | 1,100 kg/km |
Critical Performance Parameters
Voltage AC
5 Minutes
Range Specification
Bend Radius
Protection Rating
Configurations
Integrated System Selection Guide & Configuration Analysis
Optimal cable selection depends on earth conductor requirements, control system complexity, and installation constraints. The integrated approach enables comprehensive electrical solutions while maintaining mechanical integrity essential for mobile equipment applications.
Earth Conductor Configuration Comparison Analysis
| Configuration Type | Earth Conductor Design | Optimal Application | Key Advantages | Installation Considerations |
|---|---|---|---|---|
| …/3E Spiral | Distributed over insulation | Mobile equipment, continuous flexing | Enhanced flexibility, distributed protection | Requires careful handling, optimal for movement |
| KON Concentric | Between inner/outer sheath | Fixed installations, space constraints | Space efficient, concentrated protection | Compact design, easier termination |
| Standard (no ST) | Basic earth protection | Simple power applications | Cost effective, straightforward installation | Separate control cables if needed |
| Enhanced (+ ST) | Earth + integrated control | Complex control systems | Integrated solution, reduced cable quantity | Requires control system compatibility |
| Multi-Core (5×, 10×) | Concentric with multiple cores | Complex multi-circuit systems | Maximum circuit integration | Advanced termination techniques required |
Professional Technical FAQ for Integrated Control Cable Systems
Integrated Control Cable Engineering Support
Control Systems Integration
Email: [email protected]
Control Engineer: [email protected]
Earth Conductor Specialists
Email: [email protected]
Technical Hotline: +86 13855123218
Quality & Compliance
ISO 9001:2015 & IEC 61439
VDE, CE, Control System Certified
