Medium voltage motor power supply cables, halogen-free, overall copper screen, 3,6/6 kV
GAALFLEX® VFD EMV-FC 3GSEGCH: 3.6/6 kV Medium Voltage Halogen-Free Frequency Converter Motor Power Supply Cable with EPR Halogen-Free Rubber Insulation, Halogen-Free Type ST8 Jacket, Dual Red Copper Tape + Concentric Copper Screen Architecture, Semi-Conductive Layers, Class 2 Red Copper Conductors, EMC-Optimized RFI Shielding, Exceptional +250°C Short-Circuit Tolerance, 35–240 mm² Industrial Motor, 10×D Bending Radius, EN 50267/EN 50268/IEC 60754/IEC 61034 Halogen-Free/Smoke Compliance, Water & Explosion Hazard & Underground Burial | European Medium Voltage Halogen-Free Frequency Converter Motor Cable
European standard 3.6/6 kV medium voltage halogen-free VFD motor power supply cable combining halogen-free EPR (ethylene propylene rubber) insulation with professional medium voltage engineering, semi-conductive layers, dual red copper tape + concentric copper screen shielding, zero-corrosive-gas and low-smoke outer jacket, EMC-optimized RFI protection, Class 2 stranded red copper conductors, and comprehensive safety-critical environment integration—addressing frequency converter controlled AC industrial motor drives in safety-sensitive facilities, medium voltage electrical systems (3.6/6 kV grids), explosion hazard area installation (ATEX), underwater/underground direct burial capability, zero halogen/zero corrosive gas emissions, exceptional short-circuit fault tolerance (+250°C), EMC-optimized frequency converter compatibility, and complete European medium voltage industrial automation infrastructure simultaneously.
1. Halogen-Free EPR Insulation: EN 50267/IEC 60754 Zero-Corrosive-Gas Engineering
GAALFLEX® VFD EMV-FC 3GSEGCH utilizes proprietary halogen-free EPR (ethylene propylene rubber) insulation meeting EN 50267-2-1 and IEC 60754-1 comprehensive standards, ensuring zero halogen content and zero hydrogen chloride (HCl) gas generation during fire exposure—critical safety feature for enclosed industrial environments, tunnels, and water-adjacent installations.
Safety strategy: 3GSEGCH halogen-free EPR eliminates toxic HCl gas release during fire, protecting equipment integrity and enabling installation in sensitive environments where equipment electronics and control systems cannot tolerate corrosive gases. Result: professional safety-critical specification enabling indoor/enclosed industrial integration without HCl damage risk.
2. Halogen-Free Type ST8 Jacket: Low-Smoke Zero-HCl Outer Sheath (3GSEGCH-Specific)
GAALFLEX® VFD EMV-FC 3GSEGCH features halogen-free type ST8 outer sheath—unique medium voltage specification distinguishing this product from standard 3GSEGCY—providing zero halogen content, minimal PFTE (perfluorinated) gas, and comprehensive low-smoke formulation per IEC 60502-2.
3. Dual Copper Screen Architecture: Red Tape + Concentric Helical Design
GAALFLEX® VFD EMV-FC 3GSEGCH features identical dual-screen architecture to 3GSEGCY: (a) internal dual red copper tape shielding (16–25 mm² per conductor size) for electromagnetic field containment, and (b) external concentric overall copper screen (red copper wires + helical tape, ~0.5 × conductor cross-section electrical) for comprehensive fault protection.
4. Low-Smoke Performance: EN 50268/IEC 61034 Smoke Density Compliance
GAALFLEX® VFD EMV-FC 3GSEGCH meets enhanced smoke density testing per EN 50268-1/-2, DIN EN 61034-1+2, and IEC 61034-1+2, ensuring minimal smoke generation (PFTE ≤50%) during fire exposure, protecting occupant visibility for emergency evacuation.
5. 3-Level Frequency Converter Compatibility: Max 14.6 kV @ 6.6 kV Rated
GAALFLEX® VFD EMV-FC 3GSEGCH supports 3-level (three-phase) frequency converter systems with maximum permissible voltage 14.6 kV when connected to 6.6 kV rated converters, enabling advanced power electronics integration beyond standard 3-phase 2-level systems.
6. Water & Underground Capability: ATEX Certified & Submerged Installation
GAALFLEX® VFD EMV-FC 3GSEGCH is approved for water installation (submersion capability) and underground direct burial, enabling subsurface utility networks, hydroelectric facilities, and underground mining operations without additional conduit protection.
7. Complete GAALFLEX® VFD EMV-FC 3GSEGCH SKU Catalog (8 Halogen-Free Medium Voltage Configurations)
GAALFLEX® VFD EMV-FC 3GSEGCH halogen-free medium voltage industrial VFD cables span 35–240 mm² conductor range with 3-phase + dual copper screen configuration optimized for safety-sensitive large industrial frequency converter motor systems.
| Configuration | Size (mm²) | O.Ø (mm) | Cu Weight (kg/km) | Cable Weight (kg/km) | Safety-Critical Application |
|---|---|---|---|---|---|
| MEDIUM INDUSTRIAL (35–70 mm²) — Safety-Critical 100–200 kW | |||||
| 3 x 35 + SH | 35 mm² | 45.5 | 1330 | 3500 | 100–120 kW (halogen-free) |
| 3 x 50 + SH | 50 mm² | 48 | 1835 | 4200 | 150 kW (zero HCl) |
| 3 x 70 + SH | 70 mm² | 52.5 | 2510 | 5200 | 200 kW (low smoke) |
| LARGE INDUSTRIAL (95–150 mm²) — Safety-Critical 250–400 kW | |||||
| 3 x 95 + SH | 95 mm² | 56.5 | 3350 | 6400 | 250+ kW (ATEX) |
| 3 x 120 + SH | 120 mm² | 60 | 4190 | 7600 | 350 kW (water-safe) |
| 3 x 150 + SH | 150 mm² | 64 | 5280 | 8700 | 500+ kW (underground) |
| MAXIMUM INDUSTRIAL (185–240 mm²) — Safety-Critical 600+ kW | |||||
| 3 x 185 + SH | 185 mm² | 68 | 6460 | 10500 | 700+ kW (halogen-free) |
| 3 x 240 + SH | 240 mm² | 73.5 | 8310 | 13000 | 1000+ kW (zero HCl/smoke) |
| All GAALFLEX® VFD EMV-FC 3GSEGCH SKUs (3-phase + dual copper screen halogen-free medium voltage): 3.6/6 kV (21 kV test, max 14.6 kV 3-level), halogen-free EPR rubber insulation per IEC 60502-2, inner semi-conductive layer, outer semi-conductive layer, Class 2 stranded red copper (IEC 60228), dual red copper tape internal shield (16–25 mm² per size), concentric overall copper screen (helical + tape, ~0.5 conductor cross-section), black polyolefin inner sheath, halogen-free type ST8 outer sheath per IEC 60502-2 (zero HCl, minimal PFTE), numerical core identification (1-2-3), 35–240 mm² large industrial motor spectrum, 10×D minimum bending radius, temperature −30/−10 to +90°C extreme range, +250°C maximum short-circuit, EMC-optimized RFI per DIN EN 55011 / DIN VDE 0875 Part 11 Classes A1/B1, frequency converter motor drive application, halogen-free per EN 50267-2-1 / IEC 60754-1 (zero HCl), low-smoke per EN 50268/IEC 61034 (PFTE ≤50%), explosion hazard area (ATEX) certified, water installation & underground direct burial approved, DIN VDE 0482-265-2-1 / EN 50265-2-1 / IEC 60332-1-2 (vertical) + DIN VDE 0482-266-2-2 / EN 50266-2-2 / IEC 60332-3-22 (tray) enhanced flame testing, optional GAALSHOCK technology upgrade, suitable per EN 55011 / DIN VDE 0875 / EN 61800-3, RoHS certified. Optimized for safety-critical halogen-free medium voltage frequency converter systems (35–240 mm² complete large motor spectrum), halogen-free EPR insulation with zero HCl gas, halogen-free type ST8 jacket with low-smoke formulation, dual-screen EMI suppression and fault protection, professional medium voltage engineering per IEC 60502-2, EMC-optimized RFI compatibility, 3-level frequency converter support (14.6 kV max @ 6.6 kV rated), explosion hazard/water/underground capability, extended temperature range (−30 to +90°C), exceptional short-circuit fault tolerance (+250°C), and comprehensive European halogen-free medium voltage industrial VFD automation infrastructure with proprietary halogen-free EPR insulation, zero-corrosive-gas jacket, dual copper screen architecture, semi-conductive layer protection, large conductor spectrum, and professional halogen-free medium voltage frequency converter motor system integration for safety-critical industrial motor drives in enclosed, hazardous, water-adjacent, and underground infrastructure. | |||||
Technical References
- IEC. (2023). IEC 60502-2: Power Cables with Extruded Insulation—Halogen-Free Type ST8 Jackets.
- EN. (2023). EN 50267-2-1: Halogen Content & HCl Gas Generation Testing.
- IEC. (2023). IEC 60754-1: Halogen Content Determination in Polymeric Materials.
- EN. (2023). EN 50268-1/-2: Smoke Density Measurement per DIN EN 61034-1+2.
- IEC. (2023). IEC 61034-1+2: Measurement of Smoke Density from Burning Cables.
- Feichun Cable Engineering. (2023). GAALFLEX® VFD EMV-FC 3GSEGCH: Medium Voltage Halogen-Free Frequency Converter Motor Cable.
- Industrial Safety Standards. (2023). 3-Level Frequency Converter Compatibility & Medium Voltage Motor Integration.
European Medium Voltage Halogen-Free Frequency Converter Motor Cable Solutions
For 3.6/6 kV medium voltage halogen-free frequency converter motor cable solutions with EPR halogen-free insulation, type ST8 zero-HCl jacket, dual copper screen architecture, low-smoke performance, explosion hazard certification, and water/underground burial capability: [email protected] | Industrial Drive Solutions Division | Anhui Feichun Special Cable Co., Ltd.
