chainflex® CF30: oil-resistant PVC motor cable Class 5.5.2.2 for heavy duty applications
chainflex® CF30 — это PVC motor cable для heavy duty applications в e-chain®. Серия относится к Class 5.5.2.2: Class 5 по basic requirements, Class 5 по travel distance, Class 2 по oil resistance and Class 2 по torsion.
CF30 предназначен для более тяжёлых динамических задач: minimum 7.5×d in e-chain® linear, v max. unsupported 10 m/s, v max. gliding 5 m/s, acceleration up to 80 m/s² and travel distance up to 100 m for gliding applications. Additional feature: CFRIP® tear strip molded into the outer jacket for faster stripping.
1. Инженерное позиционирование CF30
CF30 — это oil-resistant PVC motor cable for heavy duty applications. Серия рассчитана на длинные перемещения, высокую динамику и умеренную торсионную нагрузку: up to 100 m for gliding applications, v max. gliding 5 m/s, acceleration 80 m/s² and torsion ±90° with 1 m cable length.
Главные инженерные признаки CF30: short pitch length around a high tensile strength centre element, especially bending-resistant conductor for cores below 10 mm², pre-lead conductor cable construction for cores 10 mm² and above, low-capacitance TPE core insulation, oil-resistant jet black PVC outer jacket and integrated CFRIP® tear strip.
Краткое техническое определение: CF30 — это oil-resistant PVC motor cable для heavy duty applications, с low-capacitance TPE core insulation, short pitch core structure around a high tensile strength centre element, black numbered cores, green-yellow protective core, oil-resistant jet black PVC outer jacket, CFRIP® tear strip, 600/1000 V nominal voltage, 4000 V testing voltage, 7.5×d bend radius, 10 million double strokes, up to 100 m gliding travel and torsion ±90° with 1 m cable length.
2. Engineering SVG: CAD-сечение CF30 oil-resistant motor cable
3. Конструкция кабеля CF30
4. Динамические параметры
| Параметр | Значение |
|---|---|
| Product | Motor cable | PVC | chainflex CF30 |
| Class | 5.5.2.2 |
| Application statement | For heavy duty applications |
| Bend radius e-chain® linear | minimum 7.5×d |
| Bend radius flexible | minimum 6×d |
| Bend radius fixed | minimum 4×d |
| Temperature e-chain® linear | +5 °C up to +70 °C |
| Temperature flexible | -5 °C up to +70 °C, following DIN EN 60811-504 |
| Temperature fixed | -15 °C up to +70 °C, following DIN EN 50305 |
| v max. unsupported | 10 m/s |
| v max. gliding | 5 m/s |
| a max. | 80 m/s² |
| Travel distance | Unsupported travels and up to 100 m for gliding applications, Class 5 |
| Torsion | ±90°, with 1 m cable length, Class 2 |
| Oil influence | Light oil influence, Class 2 |
5. Гарантированный ресурс: 5, 7.5 и 10 million double strokes
| Temperature from/to [°C] | R min. for 5 million [factor × d] | R min. for 7.5 million [factor × d] | R min. for 10 million [factor × d] |
|---|---|---|---|
| +5 / +15 | 10×d | 11×d | 12×d |
| +15 / +60 | 7.5×d | 8.5×d | 9.5×d |
| +60 / +70 | 10×d | 11×d | 12×d |
Инженерное замечание: 7.5×d относится к диапазону +15/+60 °C and 5 million double strokes. Для 10 million double strokes в этом диапазоне минимальный радиус увеличивается до 9.5×d, а в температурных краях до 12×d.
6. Электрические характеристики, свойства и approvals
| Категория | Значение | Инженерный смысл |
|---|---|---|
| Nominal voltage | 600/1000 V, following DIN VDE 0298-3 | Motor cable for industrial power connections. |
| Testing voltage | 4000 V, following DIN EN 50395 | Высокий испытательный уровень для силовых жил. |
| UV resistance | Medium | Suitable for controlled outdoor use at temperatures above +5 °C. |
| Oil resistance | Oil-resistant, following DIN EN 50363-4-1, Class 2 | For light oil influence. |
| Flame retardant | According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 | Ограничение распространения пламени. |
| Silicone-free | Following PV 3.10.7, status 1992 | Free from silicone which can affect paint adhesion. |
| UL/CSA | Style 10492 and 2570, 1000 V, 80 °C | Применимость в североамериканских промышленных системах. |
| NFPA | Following NFPA 79-2018, chapter 12.9 | Machine wiring context. |
| EAC | Certificate No. RU C-DE.ME77.B.02324, TR ZU | Региональное подтверждение соответствия. |
| CTP | Certificate No. C-DE.PB49.B.00420, Fire protection | Пожарная защита. |
| CEI | Following CEI 20-35 | Flame-retardant reference. |
| Lead-free | Following 2011/65/EC, RoHS-II | Ограничение опасных веществ. |
| Clean room | According to ISO Class 2, tested by IPA according to DIN EN ISO 14644-1 | Outer jacket material complies with CF5.10.07 clean room testing reference. |
| CE | Following 2014/35/EU | Соответствие низковольтной директиве. |
7. Product range table
| Part No. | Number of cores and conductor nominal cross section | Outer diameter max. [mm] | Copper index [kg/km] | Weight [kg/km] |
|---|---|---|---|---|
| CF30.15.04 | 4G1.5 | 8.5 | 61 | 103 |
| CF30.25.04 | 4G2.5 | 10.5 | 100 | 168 |
| CF30.25.05 | 5G2.5 | 11.5 | 124 | 203 |
| CF30.40.04 | 4G4.0 | 12.0 | 163 | 236 |
| CF30.40.05 | 5G4.0 | 13.0 | 204 | 301 |
| CF30.60.04 | 4G6.0 | 14.0 | 237 | 337 |
| CF30.60.05 | 5G6.0 | 15.5 | 297 | 425 |
| CF30.100.04 | 4G10.0 | 17.5 | 407 | 570 |
| CF30.100.05 | 5G10.0 | 20.0 | 510 | 727 |
| CF30.160.04 | 4G16.0 | 21.0 | 646 | 869 |
| CF30.160.05 | 5G16.0 | 24.0 | 815 | 1102 |
| CF30.250.04 | 4G25.0 | 25.5 | 1014 | 1340 |
| CF30.350.04 | 4G35.0 | 29.0 | 1439 | 1674 |
| CF30.500.04 | 4G50.0 | 35.0 | 2061 | 2607 |
Примечание: указанные наружные диаметры являются максимальными значениями и могут стремиться к нижним пределам допуска. G = with green-yellow earth core, x = without earth core.
8. Engineering SVG: heavy duty gliding e-chain application
9. Типовые области применения
Storage and retrieval units
CF30 подходит для storage and retrieval units, where long gliding travel and high dynamic capability are required.
High-bay warehouses
Для high-bay warehouses серия предлагает up to 100 m gliding travel, 7.5×d bend radius and heavy duty classification.
Machining units
В machining units важны oil-resistant PVC jacket, light oil influence Class 2 and high acceleration up to 80 m/s².
Packaging machines
Для packaging machines CF30 combines flame-retardant PVC construction, CFRIP® strip and flexible routing.
Quick handling
For quick handling systems, the stated speed and acceleration values support fast motion profiles.
Indoor cranes
Indoor cranes can use CF30 where travel distance, oil resistance and limited torsion are part of the application profile.
10. CF30 design limits
| Ограничение | Что может произойти при игнорировании | Правильная инженерная проверка |
|---|---|---|
| Light oil influence, Class 2 | Use in heavier oil exposure may exceed PVC jacket design basis | Confirm that oil exposure remains within light oil influence. |
| Torsion ±90°, 1 m cable length, Class 2 | Higher torsion may exceed the conductor and jacket design basis | Keep torsion within ±90° and check the installation length. |
| Gliding applications up to 100 m | Wrong use beyond stated travel may reduce service life | Keep travel within the stated Class 5 application envelope. |
| e-chain temperature starts at +5 °C | Cold movement outside the e-chain temperature range | For colder moving applications select another series. |
| Outdoor only above +5 °C | Incorrect cold outdoor use may stress PVC jacket | Check outdoor temperature and movement state. |
| Radius depends on service life | Service life shorter than target double strokes | Use the service-life table for temperature and stroke target. |
| Conductor construction changes at 10 mm² | Wrong assumptions about conductor flexibility across all sizes | Check the selected cross section and conductor concept. |
11. CF30 compared with CF210.UL
| Критерий | CF210.UL | CF30 | Практический вывод |
|---|---|---|---|
| Application class | Medium duty, Class 4 | Heavy duty, Class 5 | CF30 is positioned for heavier dynamic use. |
| Bend radius e-chain | 10×d | 7.5×d | CF30 supports a tighter e-chain radius. |
| Gliding travel | Up to 10 m | Up to 100 m | CF30 is the long-travel PVC motor cable option. |
| Gliding speed | 2 m/s | 5 m/s | CF30 supports higher gliding speed. |
| Acceleration | 50 m/s² | 80 m/s² | CF30 supports higher acceleration. |
| Torsion | No torsion, Class 1 | ±90°, Class 2 | CF30 allows limited torsion with 1 m cable length. |
| Outer jacket colour | Pastel orange | Jet black | CF30 uses a black oil-resistant PVC jacket. |
| CFRIP® | Not specified in the provided CF210.UL data | Tear strip moulded into outer jacket | CF30 improves stripping convenience during installation. |
12. Технический текст для спецификации
13. FAQ для инженеров
Q1: CF30 относится к motor cable?
Да. Серия указана как Motor cable | PVC | chainflex CF30 and designed for heavy duty applications.
Q2: CF30 является shielded cable?
В предоставленной структуре CF30 не указан как shielded cable. Его ключевые признаки: oil-resistant PVC outer jacket, high tensile strength centre element and CFRIP® tear strip.
Q3: Можно ли использовать CF30 при наличии масла?
Да, но в пределах light oil influence, Class 2. Outer jacket is oil-resistant following DIN EN 50363-4-1.
Q4: Можно ли использовать CF30 при торсии?
Да, в пределах torsion ±90° with 1 m cable length, Class 2.
Q5: Какой радиус нужен для 10 million double strokes?
В диапазоне +15/+60 °C требуется 9.5×d. В краевых диапазонах +5/+15 °C and +60/+70 °C требуется 12×d.
Q6: Что такое CFRIP® в CF30?
CFRIP® is a tear strip moulded into the outer jacket. It is used to strip cables faster during installation or service work.
14. Публикационный технический обзор
CF30 — это oil-resistant PVC motor cable для heavy duty applications в энергоцепях. Серия относится к Class 5.5.2.2 и предназначена для unsupported travels and up to 100 m for gliding applications. Минимальный радиус в e-chain® linear составляет 7.5×d, а гарантированный ресурс достигает 10 million double strokes при выборе радиуса по температуре и требуемому сроку службы.
Конструкция включает conductor concept depending on cross section, mechanically high-quality low-capacitance TPE core insulation, cores wound with a short pitch length around a high tensile strength centre element, black cores with white numbers, one green-yellow core, oil-resistant low-adhesion PVC outer jacket in jet black and CFRIP® tear strip moulded into the outer jacket.
По эксплуатационным свойствам CF30 рассчитан на oil resistance following DIN EN 50363-4-1, flame retardant behaviour according to IEC 60332-1-2, CEI 20-35, FT1 and VW-1, silicone-free material following PV 3.10.7, UL/CSA Style 10492 and 2570, NFPA 79-2018 chapter 12.9, EAC, CTP, CEI, RoHS-II, Clean room ISO Class 2 and CE. Основные ограничения серии: light oil influence only, torsion limited to ±90° with 1 m cable length and e-chain movement from +5 °C.
