chainflex® CF210.UL: shielded oil-resistant PVC motor cable Class 4.2.2.1
chainflex® CF210.UL — это shielded PVC motor cable для medium duty applications в e-chain®. Серия относится к Class 4.2.2.1: Class 4 по basic requirements, Class 2 по travel distance, Class 2 по oil resistance and Class 1 по no torsion.
CF210.UL отличается от базовых PVC motor cable серий более высокой динамикой: minimum 10×d in e-chain® linear, v max. unsupported 10 m/s, v max. gliding 2 m/s and acceleration up to 50 m/s². Кабель рассчитан на unsupported travels and up to 10 m for gliding applications.
1. Инженерное позиционирование CF210.UL
CF210.UL — это shielded oil-resistant PVC motor cable для medium duty applications. Он рассчитан на более интенсивные движения, чем простые unsupported PVC motor cable серии: bend radius e-chain® linear minimum 10×d, unsupported speed up to 10 m/s, gliding speed up to 2 m/s and acceleration up to 50 m/s².
Главные инженерные признаки серии: bending-resistant stranded conductor, high tensile strength centre elements, foil taping over the outer layer, bending-resistant tinned copper overall shield and low-adhesion oil-resistant PVC outer jacket according to DIN EN 50363-4-1.
Краткое техническое определение: CF210.UL — это shielded oil-resistant PVC motor cable для medium duty applications, с bending-resistant stranded bare copper conductor, low-capacitance TPE core insulation, high tensile strength centre elements, foil taping, tinned copper overall shield with approx. 55% linear and approx. 80% optical coverage, oil-resistant pastel orange PVC outer jacket, 600/1000 V nominal voltage, 4000 V testing voltage, 10×d bend radius and 10 million double strokes guaranteed.
2. Engineering SVG: CAD-сечение CF210.UL shielded oil-resistant motor cable
3. Конструкция кабеля CF210.UL
4. Динамические параметры
| Параметр | Значение |
|---|---|
| Product | Motor cable | PVC | chainflex CF210.UL |
| Class | 4.2.2.1 |
| Application statement | For medium duty applications |
| Bend radius e-chain® linear | minimum 10×d |
| Bend radius flexible | minimum 8×d |
| Bend radius fixed | minimum 5×d |
| Temperature e-chain® linear | +5 °C up to +70 °C |
| Temperature flexible | -5 °C up to +70 °C, following DIN EN 60811-504 |
| Temperature fixed | -15 °C up to +70 °C, following DIN EN 50305 |
| v max. unsupported | 10 m/s |
| v max. gliding | 2 m/s |
| a max. | 50 m/s² |
| Travel distance | Unsupported travels and up to 10 m for gliding applications, Class 2 |
| Oil influence | Light oil influence, Class 2 |
| Torsion | No torsion, Class 1 |
5. Гарантированный ресурс: 5, 7.5 и 10 million double strokes
| Temperature from/to [°C] | R min. for 5 million [factor × d] | R min. for 7.5 million [factor × d] | R min. for 10 million [factor × d] |
|---|---|---|---|
| +5 / +15 | 12.5×d | 13.5×d | 14.5×d |
| +15 / +60 | 10×d | 11×d | 12×d |
| +60 / +70 | 12.5×d | 13.5×d | 14.5×d |
Инженерное замечание: 10×d относится к диапазону +15/+60 °C and 5 million double strokes. Для 10 million double strokes в этом диапазоне минимальный радиус увеличивается до 12×d, а в температурных краях до 14.5×d.
6. Электрические характеристики, свойства и approvals
| Категория | Значение | Инженерный смысл |
|---|---|---|
| Nominal voltage | 600/1000 V, following DIN VDE 0298-3 | Motor cable for industrial power connections. |
| Testing voltage | 4000 V, following DIN EN 50395 | Высокий испытательный уровень для силовых жил. |
| Overall shield | Bending-resistant tinned copper braid, approx. 55% linear, approx. 80% optical | Shielded motor cable construction for drive systems. |
| UV resistance | Medium | Suitable for controlled outdoor use at temperatures above +5 °C. |
| Oil resistance | Oil-resistant, following DIN EN 50363-4-1, Class 2 | For light oil influence. |
| Flame retardant | According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 | Ограничение распространения пламени. |
| Silicone-free | Following PV 3.10.7, status 1992 | Free from silicone which can affect paint adhesion. |
| UL/CSA | Style 10989 and 2570, 1000 V, 80 °C | Применимость в североамериканских промышленных системах. |
| NFPA | Following NFPA 79-2018, chapter 12.9 | Machine wiring context. |
| EAC | Certificate No. RU C-DE.ME77.B.02324, TR ZU | Региональное подтверждение соответствия. |
| CTP | Certificate No. C-DE.PB49.B.00420, Fire protection | Пожарная защита. |
| CEI | Following CEI 20-35 | Flame-retardant reference. |
| Lead-free | Following 2011/65/EC, RoHS-II | Ограничение опасных веществ. |
| Clean room | According to ISO Class 2, tested by IPA according to DIN EN ISO 14644-1 | Outer jacket material complies with CF5.10.07 clean room testing reference. |
| CE | Following 2014/35/EU | Соответствие низковольтной директиве. |
7. Product range table
| Part No. | Number of cores and conductor nominal cross section | Outer diameter max. [mm] | Copper index [kg/km] | Weight [kg/km] |
|---|---|---|---|---|
| CF210.UL.15.04 | (4G1.5)C | 9.5 | 85 | 151 |
| CF210.UL.25.04 | (4G2.5)C | 11.5 | 145 | 231 |
| CF210.UL.40.04 | (4G4.0)C | 12.5 | 217 | 323 |
Примечание: указанные наружные диаметры являются максимальными значениями и могут стремиться к нижним пределам допуска. G = with green-yellow earth core, x = without earth core.
8. Engineering SVG: medium duty e-chain application
9. Типовые области применения
Wood and stone processing
CF210.UL подходит для medium duty applications в wood and stone processing, особенно когда нужен shielded and oil-resistant motor cable.
Packaging industry
Для packaging industry серия предлагает 10×d bend radius, 10 million double strokes and flame-retardant PVC construction.
Supply systems
В supply systems важны gliding capability up to 10 m, low-adhesion oil-resistant jacket and shielded cable structure.
Handling
Для handling systems серия поддерживает v max. unsupported 10 m/s and a max. 50 m/s².
Adjusting equipment
Для adjusting equipment CF210.UL обеспечивает shielded four-core motor cable structure with green-yellow protective core.
Indoor and selected outdoor use
Typical application statement indicates preferably indoor applications, but also outdoor ones at temperatures above +5 °C.
10. CF210.UL design limits
| Ограничение | Что может произойти при игнорировании | Правильная инженерная проверка |
|---|---|---|
| Light oil influence, Class 2 | Use in heavier oil exposure may exceed PVC jacket design basis | Confirm that oil exposure remains within light oil influence. |
| No torsion, Class 1 | Conductor, insulation and shield stress beyond design basis | Do not use in rotating or torsional routing. |
| Gliding applications up to 10 m | Wrong use in long gliding travel can reduce service life | Keep gliding travel within the stated distance. |
| e-chain temperature starts at +5 °C | Cold movement outside the e-chain temperature range | For colder moving applications select another series. |
| Outdoor only above +5 °C | Incorrect cold outdoor use may stress PVC jacket | Check outdoor temperature and movement state. |
| Shield termination | Reduced EMC benefit if shield is not properly grounded | Terminate the tinned copper shield according to drive EMC concept. |
| Radius depends on service life | Service life shorter than target double strokes | Use the service-life table for temperature and stroke target. |
11. CF210.UL compared with CF886
| Критерий | CF886 | CF210.UL | Практический вывод |
|---|---|---|---|
| Application class | For flexing applications, Class 3 | For medium duty applications, Class 4 | CF210.UL is the higher duty PVC motor cable. |
| Bend radius e-chain | 15×d | 10×d | CF210.UL supports a tighter e-chain radius. |
| Travel class | Unsupported up to 10 m, Class 1 | Unsupported travels and gliding up to 10 m, Class 2 | CF210.UL adds gliding capability within the stated limit. |
| Oil resistance | Without oil influence, Class 1 | Oil-resistant, Class 2 | CF210.UL is suitable for light oil influence. |
| Shield | Approx. 60% optical | Approx. 55% linear, 80% optical | CF210.UL has a more specified bending-resistant shield structure. |
| Service life table | Up to 5 million double strokes | Up to 10 million double strokes | CF210.UL is specified for a higher double-stroke target. |
12. Технический текст для спецификации
13. FAQ для инженеров
Q1: CF210.UL относится к motor cable?
Да. Серия указана как Motor cable | PVC | chainflex CF210.UL and designed for medium duty applications.
Q2: CF210.UL является shielded cable?
Да. Overall shield выполнен как bending-resistant braiding made of tinned copper wires with approx. 55% linear and approx. 80% optical coverage.
Q3: Можно ли использовать CF210.UL при наличии масла?
Да, но в пределах light oil influence, Class 2. Outer jacket is oil-resistant following DIN EN 50363-4-1.
Q4: Можно ли использовать CF210.UL при торсии?
Нет. Для серии указано no torsion, Class 1.
Q5: Какой радиус нужен для 10 million double strokes?
В диапазоне +15/+60 °C требуется 12×d. В краевых диапазонах +5/+15 °C and +60/+70 °C требуется 14.5×d.
Q6: Можно ли использовать CF210.UL outdoors?
Да, typical application statement допускает outdoor use at temperatures above +5 °C. UV resistance is medium.
14. Публикационный технический обзор
CF210.UL — это shielded oil-resistant PVC motor cable для medium duty applications в энергоцепях. Серия относится к Class 4.2.2.1 и предназначена для unsupported travels and up to 10 m for gliding applications. Минимальный радиус в e-chain® linear составляет 10×d, а гарантированный ресурс достигает 10 million double strokes при выборе радиуса по температуре и требуемому сроку службы.
Конструкция включает stranded conductor in bending-resistant version consisting of bare copper wires according to DIN EN 60228, mechanically high-quality low-capacitance TPE core insulation, cores wound with high tensile strength centre elements, foil taping over the outer layer, bending-resistant overall shield made of tinned copper wires and a low-adhesion oil-resistant PVC outer jacket adapted to e-chain® requirements. Colour is pastel orange, similar to RAL 2003.
По эксплуатационным свойствам CF210.UL рассчитан на oil resistance following DIN EN 50363-4-1, flame retardant behaviour according to IEC 60332-1-2, CEI 20-35, FT1 and VW-1, silicone-free material following PV 3.10.7, UL/CSA Style 10989 and 2570, NFPA 79-2018 chapter 12.9, EAC, CTP, CEI, RoHS-II, Clean room ISO Class 2 and CE. Основные ограничения серии: light oil influence only, no torsion and e-chain movement from +5 °C.
