chainflex® CF280.ULH: PUR hybrid servo cable Class 4.2.3.1 для multiple drive systems
chainflex® CF280.ULH — это hybrid servo cable с PUR outer jacket для medium duty applications. Серия относится к Class 4.2.3.1: Class 4 по динамической нагрузке, Class 2 по travel distance up to 10 m, Class 3 по oil resistance и Class 1 по no torsion.
В отличие от обычного servo cable, CF280.ULH designed for specific drive systems. Product range includes variants for Sick Hiperface DSL, SEW, SINAMICS S210, IndraDrive, Heidenhain, B&R and isH Servo. Для всех hybrid cables дополнительные electrical data should be checked in the latest datasheet.
1. Инженерное позиционирование CF280.ULH
CF280.ULH предназначен для сервоприводных систем, где в одном кабеле объединяются motor power and hybrid bus or feedback elements. Серия использует halogen-free highly abrasion-resistant PUR outer jacket, сохраняет 10×d radius and 10 million double strokes, а также обеспечивает oil resistance Class 3, coolant resistance, hydrolysis and microbe resistance.
CF280.ULH можно рассматривать как hybrid version of the PUR servo cable platform. Он подходит для machining units, machine tools and low temperature applications, особенно когда требуется DESINA, Clean room ISO Class 1 and manufacturer-specific drive compatibility.
Краткое техническое определение: CF280.ULH — это PUR shielded hybrid servo cable для medium duty applications, с power cores, hybrid bus elements, high tensile strength centre element, tinned copper element and overall shields, 600/1000 V nominal voltage, 4000 V testing voltage, 10×d bend radius, resource up to 10 million double strokes, oil-resistant Class 3, DESINA and multiple drive-system-specific variants.
2. Engineering SVG: CAD-сечение CF280.ULH hybrid servo cable
3. Конструкция кабеля CF280.ULH
4. Динамические параметры
| Параметр | Значение |
|---|---|
| Product | Hybrid servo cable | PUR | chainflex CF280.ULH |
| Class | 4.2.3.1 |
| Application statement | For medium duty applications |
| Bend radius e-chain® linear | minimum 10×d |
| Bend radius flexible | minimum 8×d |
| Bend radius fixed | minimum 5×d |
| Temperature e-chain® linear | -25 °C up to +80 °C |
| Temperature flexible | -40 °C up to +80 °C, following DIN EN 60811-504 |
| Temperature fixed | -50 °C up to +80 °C, following DIN EN 50305 |
| v max. unsupported | 10 m/s |
| v max. gliding | 2 m/s |
| a max. | 50 m/s² |
| Travel distance | Unsupported travels and up to 10 m for gliding applications, Class 2 |
| Oil influence | Almost unlimited resistance to oil, Class 3 |
| Torsion | No torsion, Class 1 |
5. Гарантированный ресурс: 5, 7.5 и 10 million double strokes
| Temperature from/to [°C] | R min. for 5 million [factor × d] | R min. for 7.5 million [factor × d] | R min. for 10 million [factor × d] |
|---|---|---|---|
| -25 / -15 | 12.5×d | 13.5×d | 14.5×d |
| -15 / +70 | 10×d | 11×d | 12×d |
| +70 / +80 | 12.5×d | 13.5×d | 14.5×d |
Инженерное замечание: 10×d относится к диапазону -15/+70 °C and 5 million double strokes. Для 10 million double strokes в этом диапазоне минимальный радиус увеличивается до 12×d, а в температурных краях до 14.5×d.
6. Электрические характеристики, свойства и approvals
| Категория | Значение | Инженерный смысл |
|---|---|---|
| Nominal voltage | 600/1000 V, following DIN VDE 0298-3 | Силовой уровень для hybrid servo applications. |
| Testing voltage | 4000 V, following DIN EN 50395 | Испытательный уровень для силовой части. |
| UV resistance | Medium | Indoor and outdoor applications without direct solar radiation. |
| Oil resistance | Oil-resistant, following DIN EN 50363-10-2, Class 3 | Almost unlimited resistance to oil for medium duty applications. |
| Offshore MUD resistance | MUD-resistant following NEK 606, status 2009 | Подходит для harsh industrial and offshore-like environments. |
| Material concept | PVC and halogen-free, halogen-free following DIN EN 60754 | Соответствие halogen-free specifications. |
| Mechanical resistance | Notch-resistant, hydrolysis and microbe-resistant | Повышенная стойкость оболочки и материала. |
| Flame retardant | According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 | Ограничение распространения пламени. |
| Silicone-free | Following PV 3.10.7, status 1992 | Важно для производств с окраской. |
| NFPA | Following NFPA 79-2018, chapter 12.9 | Соответствие требованиям к электрическому оборудованию машин. |
| EAC | Certificate No. RU C-DE.ME77.B.02324, TR ZU | Региональное подтверждение соответствия. |
| CTP | Certificate No. C-DE.PB49.B.00420, Fire protection | Пожарная защита. |
| CEI | Following CEI 20-35 | Дополнительное подтверждение flame retardant properties. |
| Lead-free | Following 2011/65/EC, RoHS-II | Ограничение опасных веществ. |
| Clean room | According to ISO Class 1. Outer jacket material complies with CF77.UL.05.12.D, tested by IPA according to DIN EN ISO 14644-1 | Заявлена пригодность материала оболочки для Clean room ISO Class 1. |
| DESINA | According to VDW, DESINA standardisation | Совместимость с machine tool standardisation. |
| CE | Following 2014/35/EU | Соответствие низковольтной директиве. |
| Hybrid note | Hybrid cables are always designed for specific drive systems | Additional electrotechnical data may need to be considered according to latest datasheet. |
7. Product range table
| Part No. | Number of cores and conductor nominal cross section | Outer diameter max. [mm] | Copper index [kg/km] | Weight [kg/km] |
|---|---|---|---|---|
| Sick Hiperface DSL | ||||
| CF280.UL.H100.07.04.D | (4G0.75+(2×0.34)C+(2xAWG22)C)C | 12.0 | 110 | 200 |
| CF280.UL.H101.10.04.D | (4G1.0+(2×0.75)C+(2xAWG22)C)C | 12.5 | 130 | 224 |
| CF280.UL.H101.15.04.D | (4G1.5+(2×0.75)C+(2xAWG22)C)C | 13.5 | 149 | 268 |
| CF280.UL.H102.25.04.D | (4G2.5+(2×1.0)C+(2xAWG22)C)C | 15.0 | 203 | 324 |
| CF280.UL.H102.40.04.D | (4G4.0+(2×1.0)C+(2xAWG22)C)C | 16.5 | 281 | 431 |
| CF280.UL.H102.60.04.D | (4G6.0+(2×1.0)C+(2xAWG22)C)C | 18.0 | 369 | 564 |
| SEW | ||||
| CF280.UL.H200.15.07.D | (7×1.5+(2×0.75)C)C | 16.5 | 202 | 354 |
| CF280.UL.H200.25.07.D | (7×2.5+(2×0.75)C)C | 20.0 | 289 | 521 |
| CF280.UL.H201.15.04.D | 4G1.5+(2×0.75)C+(3×0.75)C | 14.0 | 139 | 272 |
| CF280.UL.H201.25.04.D | 4G2.5+(2×0.75)C+(3×0.75)C | 15.0 | 183 | 318 |
| CF280.UL.H203.15.04.D | (4G1.5+(3×1.0)C)C | 12.0 | 158 | 253 |
| CF280.UL.H203.25.04.D | (4G2.5+(3×1.0)C)C | 14.0 | 193 | 310 |
| CF280.UL.H204.15.04.D | (4G1.5+(2×0.75)C+(3×1.0)C)C | 15.0 | 200 | 340 |
| CF280.UL.H206.40.04.D | (4G4.0+(2×0.75)C+(3×1.5)C)C | 18.0 | 339 | 482 |
| CF280.UL.H206.60.04.D | (4G6.0+(2×0.75)C+(3×1.5)C)C | 19.5 | 431 | 648 |
| SINAMICS S210 | ||||
| CF280.UL.H300.03.04.D | (4G0.34+(2×0.34)C+(4xAWG26)C)C | 10.0 | 77 | 133 |
| CF280.UL.H301.07.04.D | (4G0.75+(2×0.5)C+(4xAWG26)C)C | 11.0 | 103 | 160 |
| IndraDrive | ||||
| CF280.UL.H400.25.05.D | (5×2.5+(5×0.35)+(4×0.35)C)C | 17.0 | 240 | 389 |
| Heidenhain and B&R | ||||
| CF280.UL.H501.15.04.D | (4G1.5+(2×0.75)C+(2x2x0.14+2×0.25)C)C | 15.0 | 181 | 281 |
| CF280.UL.H502.40.04.D | (4G4.0+(2×1.0)C+(2x2x0.14+2×0.25)C)C | 17.0 | 295 | 407 |
| isH Servo | ||||
| CF280.UL.H601.25.05 | 5G2.5+(4xAWG24)C+(2×0.25)C | 14.5 | 158 | 289 |
Примечание: colour outer jacket may vary for selected variants. 13) colour outer jacket: yellowgreen, RAL 6018. 15) colour outer jacket: jet black, RAL 9005. Указанные наружные диаметры являются максимальными значениями и могут стремиться к нижним пределам допуска. G = with green-yellow earth core, x = without earth core.
8. Hybrid technology and manufacturer table
| Part No. | Hybrid technology | Manufacturer | UL/CSA or selection note |
|---|---|---|---|
| Sick Hiperface DSL | |||
| CF280.UL.H100.07.04.D | Sick | Hiperface DSL | Style 10867, 11117 for AWG22, and 21223, 1000 V, 80 °C |
| CF280.UL.H101.10.04.D | Sick | Hiperface DSL | See selection table on page 255 |
| CF280.UL.H101.15.04.D | Sick | Hiperface DSL | See selection table on page 255 |
| CF280.UL.H102.25.04.D | Sick | Hiperface DSL | See selection table on page 255 |
| CF280.UL.H102.40.04.D | Sick | Hiperface DSL | See selection table on page 255 |
| CF280.UL.H102.60.04.D | Sick | Hiperface DSL | See selection table on page 255 |
| SEW | |||
| CF280.UL.H200.15.07.D | SEW Kabeltyp A/1,5 | SEW | Style 10989 and 21223, 1000 V, 80 °C |
| CF280.UL.H200.25.07.D | SEW Kabeltyp A/2,5 | SEW | Style 10989 and 21223, 1000 V, 80 °C |
| CF280.UL.H201.15.04.D | SEW Kabeltyp B/1,5 | SEW | Drive-system-specific selection required |
| CF280.UL.H201.25.04.D | SEW Kabeltyp B/2,5 | SEW | Drive-system-specific selection required |
| CF280.UL.H203.15.04.D | SEW Kabeltyp E/1,5 | SEW | Drive-system-specific selection required |
| CF280.UL.H203.25.04.D | SEW Kabeltyp E/2,5 | SEW | Drive-system-specific selection required |
| CF280.UL.H204.15.04.D | SEW Kabeltyp D/1,5 | SEW | Drive-system-specific selection required |
| CF280.UL.H206.40.04.D | SEW Kabeltyp D/4,0 | SEW | Drive-system-specific selection required |
| CF280.UL.H206.60.04.D | SEW Kabeltyp D/6,0 | SEW | Drive-system-specific selection required |
| Other drive systems | |||
| CF280.UL.H300.03.04.D | SINAMICS S210 | Siemens | Style 10867 and 20233, 300 V, 80 °C |
| CF280.UL.H301.07.04.D | SINAMICS S210 | Siemens | Style 10867 and 20233, 300 V, 80 °C |
| CF280.UL.H400.25.05.D | IndraDrive | Bosch Rexroth | Style 10867, 11117, 10989 and 21223, 1000 V, 80 °C |
| CF280.UL.H501.15.04.D | Heidenhain | B&R | Drive-system-specific selection required |
| CF280.UL.H502.40.04.D | Heidenhain | B&R | Drive-system-specific selection required |
| CF280.UL.H601.25.05 | isH Servo | ELAU / Schneider Electric | Style 10867, 10989 and 21223, 1000 V, 80 °C |
9. Как читать part number CF280.ULH
10. Engineering SVG: hybrid servo cable in machine tool application
11. Типовые области применения
Machining units
CF280.ULH подходит для machining units, где важны hybrid servo integration, oil Class 3, PUR jacket and DESINA.
Machine tools
Для machine tools важны DESINA, MUD resistance, clean room ISO Class 1 and drive-system-specific cable selection.
Low temperature applications
Серия подходит для low temperature applications: e-chain® linear starts at -25 °C, flexible at -40 °C and fixed at -50 °C.
Hybrid drive systems
Product range covers Sick, SEW, Siemens, Bosch Rexroth, Heidenhain, B&R and Schneider Electric related variants.
Clean room
Outer jacket material complies with CF77.UL.05.12.D and is tested according to DIN EN ISO 14644-1 for ISO Class 1.
Oil and coolant exposure
Oil-resistant and coolant-resistant PUR jacket supports industrial conditions with oil resistance Class 3.
12. CF220.ULH vs CF280.ULH
| Критерий | CF220.ULH | CF280.ULH | Практический вывод |
|---|---|---|---|
| Outer jacket | PVC | PUR, halogen-free | CF280.ULH лучше для oil, coolant, abrasion and harsh environments. |
| Oil class | Class 2 | Class 3 | При более серьёзном влиянии масла выбирать CF280.ULH. |
| Temperature e-chain linear | +5 to +70 °C | -25 to +80 °C | CF280.ULH подходит для low temperature applications. |
| Drive system coverage | Mainly Sick Hiperface DSL | Multiple drive systems | CF280.ULH has broader hybrid portfolio. |
| Clean room | ISO Class 2 | ISO Class 1 | CF280.ULH has higher clean room level. |
| MUD and DESINA | Not central positioning | MUD-resistant and DESINA | CF280.ULH better matches machine tool and harsh environment specifications. |
13. Ограничения при проектировании
| Ограничение | Что может произойти при игнорировании | Правильная инженерная проверка |
|---|---|---|
| Drive-system-specific hybrid cable | Неверная совместимость with feedback or drive interface | Проверять H-code, manufacturer and latest datasheet. |
| No torsion, Class 1 | Повреждение power cores, hybrid bus element and shield structure | Не использовать как торсионный кабель. |
| No direct solar radiation | Ускоренное старение outer jacket при прямом солнце | Use outdoor only without direct solar radiation. |
| Travel up to 10 m | Неправильное применение в long travel e-chain | Не использовать как 100 m or 400 m gliding cable. |
| Radius depends on service life | Снижение ресурса ниже 10 million double strokes | Подбирать радиус по таблице температуры и ресурса. |
| Different UL/CSA styles | Ошибка в сертификационной документации | Проверять style for the selected manufacturer and part number. |
14. Технический текст для спецификации
15. FAQ для инженеров
Q1: CF280.ULH относится к servo cable или hybrid servo cable?
CF280.ULH is listed as Hybrid servo cable | PUR | chainflex. It combines power cores and drive-specific hybrid bus or feedback elements.
Q2: Какие drive systems входят в product range?
The table includes Sick Hiperface DSL, SEW, SINAMICS S210, IndraDrive, Heidenhain, B&R and isH Servo variants.
Q3: Чем CF280.ULH отличается от CF220.ULH?
CF280.ULH has PUR outer jacket, oil Class 3, halogen-free material, MUD resistance, Clean room ISO Class 1, DESINA and broader hybrid drive-system coverage.
Q4: Можно ли использовать CF280.ULH при торсии?
No. The series is specified as no torsion, Class 1. Torsion can damage power cores, hybrid bus elements and shield structure.
Q5: Почему latest datasheet важен для CF280.ULH?
Hybrid cables are always designed for specific drive systems, so additional electrotechnical data may need to be considered for each H-code and manufacturer.
16. Публикационный технический обзор
CF280.ULH — это PUR hybrid servo cable для medium duty applications в энергоцепях. Серия относится к Class 4.2.3.1 и предназначена для неподдерживаемых перемещений, а также gliding applications до 10 m. Минимальный радиус в e-chain® linear составляет 10×d, а гарантированный ресурс достигает 10 million double strokes при выборе радиуса по температуре и требуемому сроку службы.
Конструкция включает bending-resistant bare copper conductor following DIN EN 60228, low-capacitance TPE core insulation, power cores and hybrid bus elements, high tensile strength centre element, bending-resistant tinned copper element shield, intermediate foil layer, overall tinned copper braid with approximately 55% linear and 80% optical coverage, and halogen-free highly abrasion-resistant PUR outer jacket in pastel orange. Core identification follows Servo-Hybrid specification.
Важная особенность CF280.ULH состоит в том, что product range охватывает разные drive systems: Sick Hiperface DSL, SEW, SINAMICS S210, IndraDrive, Heidenhain, B&R and isH Servo. Поэтому при проектировании следует проверять не только общие dynamic, electrical and approval data, но и latest datasheet, manufacturer-specific selection information and electrotechnical requirements.
