
Cable TG — H07RN-F rubber round cable for basic festoon and reeling systems
Cable TG is a standardized rubber round cable concept for continuous standard-duty service where moisture, humidity, oil, ozone and outdoor exposure are part of the operating reality. It is intended for crane and trolley power/control, travel cars, dockyard cranes and horizontal machinery moving on a festoon system. The supplied technical record also gives a separate reeling limit of up to 60 m/min. That distinction matters: a cable that works in a controlled festoon loop is not automatically qualified for spring-reel take-up.
Contents
- What Cable TG is designed to do
- Family electrical and mechanical limits
- Round H07RN-F construction
- Control cable matrix
- Power cable matrix
- Single-core power matrix
- Festoon versus reeling
- Installation and FMEA controls
- Chemical and fire evidence
- Feichun functional equivalent
- Certification and RFQ checklist
- Source audit
1. What Cable TG is designed to do
A class-5 finely stranded conductor and short length of lay allow the cable to flex repeatedly while the rubber insulation and sheath absorb ordinary handling and guide contact.
The supplied data combine UV, ozone and oil resistance with moisture/humidity suitability. The project still needs to check salt, chemicals, cleaning agents and actual outdoor exposure.
The cable is not being presented as a high-speed torsion cable or a mining trailing cable. The intended duty is standard horizontal travel with controlled loops and medium mechanical stress.
The source gives up to 80 m/min for festoon and up to 60 m/min for reeling. Use the lower, application-specific value unless a product-specific dynamic qualification states otherwise.
Figure 1 — Cable TG in festoon and reeling contexts. The two limits are shown separately because the load paths are different.
2. Family electrical and mechanical limits
| Parameter | Supplied value | Engineering meaning | Status |
|---|---|---|---|
| Product family | Cable TG · H07RN-F | Rubber round cable for basic festoon and standard-duty reeling applications. | User-supplied record |
| Rated voltage | U₀/U = 450/750 V | Applies to the listed Cable TG control, power and single-core branches. | User-supplied record |
| Festoon travel speed | Up to 80 m/min | Horizontal festoon application; actual system speed depends on machine dynamics. | User-supplied record |
| Reeling travel speed | Up to 60 m/min | Separate reeling application limit; do not transfer the festoon value to a reel. | User-supplied record |
| Dynamic bending radius | According to DIN VDE 0298 Part 3 | The supplied record gives the rule reference but no single numeric Cable TG value. | User-supplied; numeric TBC |
| Ambient — flexing | −30°C to +60°C | Supplied Cable TG range for moving service. | User-supplied record |
| Ambient — fixed | −40°C to +60°C | Supplied Cable TG range for fixed service. | User-supplied record |
| Maximum conductor temperature | 60°C | Use for thermal calculations and ampacity according to VDE 0298-4. | User-supplied record |
| Short-circuit conductor temperature | 200°C | Use with the applicable conductor material, cross-section and clearing time. | User-supplied record |
| AC test voltage | 2.5 kV | Routine test reference in the supplied record. | User-supplied record |
| Ampacity | According to VDE 0298-4 | No ampacity table is supplied here; installation conditions control. | User-supplied record |
| Construction standard / approval | DIN EN 50525-2-21 | Product-standard context for the H07RN-F branch. | User-supplied record |
| Colour | Black | Confirm core coding and sheath marking on the final drawing. | User-supplied record |
| Chemical property | Supplied statement | Engineering note |
|---|---|---|
| Ozone resistance | According to EN 60811-2-1 | Supplied Cable TG chemical-performance statement. |
| Oil resistance | According to DIN EN 60811-404 | The method reference does not replace a product-specific oil-service declaration. |
| UV resistance | UV-resistant: Yes | Supplied Cable TG statement; verify exposure and installation conditions. |
| Flame retardance | IEC 60332-1 | Single-cable flame-retardance statement in the supplied record. |
| Silicone | Free from silicone | Supplied process/material statement. |
| Humidity / moisture | Moisture and humidity proof | Application description; final immersion or water-pressure limits are not supplied. |
3. Round H07RN-F construction and load path
The cores are arranged in layers inside the round sheath. This gives a circular outer diameter, unlike FV / FV-D flat cable where the cores lie side by side.
The supplied construction identifies bare electrolytic copper, class 5 according to VDE 0295. “Finely stranded” supports flexing; it does not eliminate bending-radius or end-grip requirements.
Rubber insulation and special rubber outer sheath provide the intended resilience and environmental resistance. The exact compound designation is not supplied and is not invented here.
Up to 5 cores are coloured according to VDE 0293-308; from 6 cores, numerals with/without GN/YE are stated. Confirm the G/PE function before termination.
| Design feature | Supplied design statement | Design consequence |
|---|---|---|
| Conductor | Finely stranded bare electrolytic copper; class 5 according to VDE 0295 | Supports flexing and the stated H07RN-F construction. |
| Core arrangement | Cores arranged in layers | Creates the round cable geometry and the selected outer diameter range. |
| Insulation | Rubber compound | Compound type and thickness must follow the released product drawing. |
| Outer sheath | Special rubber compound | Supports the robust, medium-mechanical-stress application. |
| Core coding up to 5 cores | Coloured according to VDE 0293-308 | Confirm the exact colour schedule in the termination documentation. |
| Core coding from 6 cores | Numerals with/without GN/YE | Confirm whether a protective conductor is present in the selected G configuration. |
| Short lay | Good resilience and flexing behaviour as a result of short length of lay | Supports repeated movement but does not define the complete machine life. |
Figure 2 — Schematic H07RN-F round-cable architecture. The selected order number controls the actual outer-diameter range.
4. Control cable TG — H07RN-F, U₀/U 450/750 V
The control matrix covers 1.5 mm² and 2.5 mm² conductors from 3G to 24G. All supplied dimensions, copper indices, weights, tensile loads and order-number strings are reproduced below. The line for 7 G 2.5 has no minimum-order-quantity dash in the supplied text and is therefore marked “not shown in supplied line.”
| Cable family | Conductors / cross-section | Part No. / Order No. | Outer Ø min/max [mm] | Cu approx. [kg/km] | Weight approx. [kg/km] | Permitted tensile load [N] | U₀/U | Min. order qty |
|---|---|---|---|---|---|---|---|---|
| Control cable TG · H07RN-F | 3 G 1.5 | 131210-R3G1,5# | 9.2 / 11.9 | 43 | 157 | 67 | 450/750 V | – |
| Control cable TG · H07RN-F | 4 G 1.5 | 131210-R4G1,5# | 10.2 / 13.1 | 58 | 192 | 90 | 450/750 V | – |
| Control cable TG · H07RN-F | 5 G 1.5 | 131210-R5G1,5# | 12.2 / 14.4 | 72 | 238 | 112 | 450/750 V | – |
| Control cable TG · H07RN-F | 7 G 1.5 | 131210-R7G1,5# | 14.5 / 17.5 | 101 | 371 | 157 | 450/750 V | – |
| Control cable TG · H07RN-F | 12 G 1.5 | 131210-R12G1,5# | 17.6 / 22.4 | 173 | 516 | 270 | 450/750 V | – |
| Control cable TG · H07RN-F | 19 G 1.5 | 131210-R19G1,5# | 20.7 / 26.3 | 275 | 788 | 427 | 450/750 V | – |
| Control cable TG · H07RN-F | 24 G 1.5 | 131210-R24G1,5# | 24.3 / 30.7 | 346 | 968 | 540 | 450/750 V | – |
| Control cable TG · H07RN-F | 3 G 2.5 | 131210-R3G2,5# | 10.9 / 14.0 | 72 | 217 | 112 | 450/750 V | – |
| Control cable TG · H07RN-F | 4 G 2.5 | 131210-R4G2,5# | 12.1 / 15.5 | 96 | 269 | 150 | 450/750 V | – |
| Control cable TG · H07RN-F | 5 G 2.5 | 131210-R5G2,5# | 13.3 / 17.0 | 120 | 329 | 187 | 450/750 V | – |
| Control cable TG · H07RN-F | 7 G 2.5 | 131210-R7G2,5# | 16.5 / 20.0 | 168 | 499 | 262 | 450/750 V | not shown in supplied line |
| Control cable TG · H07RN-F | 12 G 2.5 | 131210-R12G2,5# | 20.3 / 26.2 | 288 | 719 | 450 | 450/750 V | – |
| Control cable TG · H07RN-F | 24 G 2.5 | 131210-R24G2,5# | 28.8 / 36.4 | 576 | 1400 | 900 | 450/750 V | – |
5. Power cable TG — H07RN-F, U₀/U 450/750 V
The multi-core power section runs from 4 G 4 to 4 G 150 and includes 5 G 4 to 5 G 25. The 4G and 5G notation must be read together with the protection and terminal schedule; cross-section alone is not a complete power-cable identity.
| Cable family | Conductors / cross-section | Part No. / Order No. | Outer Ø min/max [mm] | Cu approx. [kg/km] | Weight approx. [kg/km] | Permitted tensile load [N] | U₀/U | Min. order qty |
|---|---|---|---|---|---|---|---|---|
| Power cable TG · H07RN-F | 4 G 4 | 131110-R4G4# | 14.0 / 17.9 | 154 | 373 | 240 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 6 | 131110-R4G6# | 15.7 / 20.0 | 230 | 514 | 360 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 10 | 131110-R4G10# | 20.9 / 26.5 | 384 | 898 | 600 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 16 | 131110-R4G16# | 23.8 / 30.1 | 614 | 1253 | 960 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 25 | 131110-R4G25# | 28.9 / 36.6 | 960 | 1846 | 1500 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 35 | 131110-R4G35# | 32.5 / 41.1 | 1344 | 2393 | 2100 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 50 | 131110-R4G50# | 37.7 / 47.5 | 1920 | 3284 | 3000 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 70 | 131110-R4G70# | 42.7 / 54.0 | 2688 | 4331 | 4200 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 95 | 131110-R4G95# | 48.4 / 61.0 | 3648 | 5712 | 5700 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 120 | 131110-R4G120# | 53.0 / 66.0 | 4608 | 6828 | 7200 | 450/750 V | – |
| Power cable TG · H07RN-F | 4 G 150 | 131110-R4G150# | 58.0 / 73.0 | 5760 | 8319 | 9000 | 450/750 V | – |
| Power cable TG · H07RN-F | 5 G 4 | 131110-R5G4# | 15.6 / 19.9 | 192 | 466 | 300 | 450/750 V | – |
| Power cable TG · H07RN-F | 5 G 6 | 131110-R5G6# | 17.5 / 22.2 | 288 | 640 | 450 | 450/750 V | – |
| Power cable TG · H07RN-F | 5 G 10 | 131110-R5G10# | 22.9 / 29.1 | 480 | 1107 | 750 | 450/750 V | – |
| Power cable TG · H07RN-F | 5 G 16 | 131110-R5G16# | 26.4 / 33.3 | 768 | 1564 | 2000 | 450/750 V | – |
| Power cable TG · H07RN-F | 5 G 25 | 131110-R5G25# | 32.0 / 40,4 | 1200 | 2291 | 1875 | 450/750 V | – |
6. Single-core power cable TG — H07RN-F, U₀/U 450/750 V
The supplied single-core range extends from 1 × 6 mm² to 1 × 240 mm². Single-core assemblies require a separate installation review for phase arrangement, magnetic effects, support, short-circuit restraint and bending path. The matrix below records the cable-level values only.
| Cable family | Conductors / cross-section | Part No. / Order No. | Outer Ø min/max [mm] | Cu approx. [kg/km] | Weight approx. [kg/km] | Permitted tensile load [N] | U₀/U | Min. order qty |
|---|---|---|---|---|---|---|---|---|
| Single-core power TG · H07RN-F | 1 × 6 | 131110-R1X6# | 7.9 / 9.8 | 58 | 129 | 90 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 10 | 131110-R1X10# | 9.5 / 11.9 | 96 | 200 | 150 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 16 | 131110-R1X16# | 10.8 / 13.4 | 154 | 279 | 240 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 25 | 131110-R1X25# | 12.7 / 15.8 | 240 | 396 | 375 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 35 | 131110-R1X35# | 14.3 / 17.9 | 336 | 540 | 525 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 50 | 131110-R1X50# | 16.5 / 20.6 | 480 | 719 | 750 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 70 | 131110-R1X70# | 18.6 / 23.3 | 672 | 947 | 1050 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 95 | 131110-R1X95# | 20.8 / 26.0 | 912 | 1230 | 1425 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 120 | 131110-R1X120# | 22.8 / 28.6 | 1152 | 1520 | 1800 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 150 | 131110-R1X150# | 25.2 / 31.4 | 1440 | 1887 | 2250 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 185 | 131110-R1X185# | 27.6 / 34.4 | 1776 | 2300 | 2775 | 450/750 V | – |
| Single-core power TG · H07RN-F | 1 × 240 | 132110-R1X240# | 30.6 / 38.3 | 2304 | 2960 | 3600 | 450/750 V | – |
Figure 3 — Cable TG load path. Catalogue tensile load and weight must be connected to the trolley, guide and end-support design.
7. Festoon versus reeling: do not use one speed for both
| Duty | Supplied Cable TG value | Mechanical behaviour | RFQ / design evidence |
|---|---|---|---|
| Horizontal festoon | Up to 80 m/min | Trolleys carry loops on a guided horizontal path; loop depth, span, trolley spacing and acceleration control the cable load. | Festoon layout, trolley data, loop geometry, guide and end restraint |
| Reeling application | Up to 60 m/min | Cable winds or unwinds under take-up torque and changing layer radius; start/stop and flange guidance are critical. | Reel type, drum diameter, layer count, winding direction, speed and braking |
| Dynamic bending radius | According to DIN VDE 0298 Part 3 | The cable must remain within its released radius and avoid kinks or forced lateral displacement. | Product instruction, selected order number, machine bend path |
| Tensile load | Part-number-specific N value | Cable weight, acceleration and end restraint create dynamic tension. | Complete load path, clamp/grip, safety factor and commissioning record |
| Ambient | Flexing −30…+60°C; fixed −40…+60°C | Rubber flexibility and conductor temperature must be checked at the actual ambient. | Ambient profile, conductor temperature and duty cycle |
Figure 4 — Dynamic bending discipline. The supplied record references DIN VDE 0298 Part 3 but does not provide a single numeric Cable TG radius.
8. Installation and FMEA controls
| Observed problem | Likely mechanism | Preventive control |
|---|---|---|
| Sheath abrasion | Sharp trolley edge, guide roller damage, polluted track or excessive contact pressure. | Use rounded guides, inspect trolley hardware and keep the cable path clean. |
| Loop collapse | Incorrect trolley spacing, uneven cable length, wrong sag or cable twist. | Set loop geometry during commissioning and check the complete travel. |
| Reel layer damage | Cable enters the drum at an angle, crosses layers or is forced below its dynamic radius. | Control fleet angle, drum/flange geometry, winding direction and payout alignment. |
| Tensile overload | Acceleration, braking, cable weight or end-clamp load exceeds the selected row’s permitted value. | Calculate the load path and use a designed clamp/support; do not pull on cores. |
| Overtemperature | Current, grouping, ambient or closed-loop heat dissipation exceeds the VDE 0298-4 calculation. | Calculate installed ampacity and record conductor temperature during commissioning. |
| Core identification error | G/PE core is incorrectly terminated or numeral coding is misunderstood. | Use the released core schedule and perform continuity/PE tests. |
| Environmental degradation | Oil, ozone, UV, humidity, salt or cleaning chemicals exceed the documented exposure. | Confirm the chemical list and product-specific resistance evidence. |
9. Chemical, fire and standards evidence
Public H07RN-F references describe 450/750 V, class-5 bare copper, rubber insulation and rubber sheath, with IEC 60332-1-2 flame-retardance and EN 60811-404 oil-resistance context. Those references support the family logic; the supplied Cable TG matrix remains primary for this article.
The IEC procedure concerns vertical flame propagation for a single insulated wire or cable using a 1 kW pre-mixed flame. Single-cable test evidence is not the same as a grouped-cable fire classification.
The official IEC record describes mineral-oil immersion testing for non-metallic sheaths. The test method should be connected to the exact sheath compound and product report.
The supplied standard/approval line is DIN EN 50525-2-21. Current market declarations, marking and certification scope must be issued for the ordered Cable TG construction.
The useful distinction is simple: Cable TG gives a robust standard-duty H07RN-F platform, while the machine designer decides whether the actual festoon or reel is gentle enough for that platform. The cable is only as reliable as the path that carries it.
10. Feichun functional equivalent
| Design gate | Feichun deliverable | Purchaser benefit |
|---|---|---|
| Electrical identity | H07RN-F / 450/750 V, core schedule, conductor class, test voltage and coding. | Prevents substitution across control, power and single-core branches. |
| Mechanical identity | Outer diameter range, weight, tensile load, radius rule and machine duty. | Connects the cable data to trolley, guide and reel hardware. |
| Environmental identity | Rubber compound, ozone/oil/UV evidence, humidity and temperature limits. | Makes the resistance claims auditable for dockyard and industrial service. |
| Routine evidence | Conductor resistance, dimensions, AC test, sheath inspection and marking records. | Supports incoming inspection and commissioning. |
| Certification scope | Market-specific declarations and certification file for the ordered construction. | Avoids treating a generic H07RN-F type name as a complete certificate. |
| Traceability | Batch identification, drawing revision and final technical dossier. | Supports future replacement and export project control. |
11. RFQ checklist
Figure 5 — Selection map for Cable TG. Lock application, electrical function, matrix branch and mechanical evidence before quotation.
| RFQ field | Minimum answer required | Why it matters |
|---|---|---|
| Raw family | Cable TG — H07RN-F rubber round cable for basic festoon and reeling systems | Keeps the procurement identity stable. |
| Application | Festoon ≤80 m/min or reeling ≤60 m/min; horizontal travel or take-up reel | The two mechanical duties are not interchangeable. |
| Cable branch | Control, multi-core power or single-core power | Each branch has different diameter, weight and tensile values. |
| Core schedule | G/PE function, core count, cross-section, coding and terminal schedule | Controls current, protection and termination. |
| Voltage / test | U₀/U 450/750 V; AC test voltage 2.5 kV | Prevents use of a wrong electrical branch. |
| Geometry | Order number and Ø min/max | Controls guides, trolley supports, reel layers and bending path. |
| Mechanical duty | Speed, acceleration, braking, span, trolley spacing, reel geometry, radius and end restraint | Allows dynamic qualification. |
| Environment | Ozone, oil, UV, humidity, water, salt, temperature and cleaning exposure | Confirms whether the supplied chemical claims are sufficient. |
| Documents | Datasheet, drawing, routine test, material declaration, certification and inspection plan | Makes the quotation auditable. |
Quote a Feichun functional equivalent to Cable TG H07RN-F rubber round festoon/reeling cable, U₀/U 450/750 V, with the selected control, power or single-core configuration; state Ø min/max, copper index, weight, permitted tensile load, AC test voltage, temperature, radius rule, environmental evidence and application speed.Do not replace the supplied Cable TG rows with a generic H07RN-F catalogue row. The order number, diameter range, weight and permitted tensile load are part of the product identity.
12. Engineering summary
[email protected]
Technical RFQ, drawings, standards and certification scope
Source audit and publication note
- Primary technical record: user-supplied Cable TG order data, including every listed control, multi-core power and single-core row, voltage, temperature, speed, material, test and tensile-load statement.
- LAPP H07RN-F technical context: public H07RN-F construction and standard context; not a replacement for the supplied Cable TG order matrix.
- public H07RN-F construction context: public H07RN-F construction context including class-5 copper, rubber compounds, 450/750 V, 2.5 kV test and resistance references; used only as family-level context.
- Conductix-Wampfler festoon systems: official festoon-system application context.
- official overhead-crane reference: official overhead-crane reference for festoon power transmission.
- official port-crane reference: official port-crane reference showing festoon systems used in STS/ARMG crane projects.
- IEC 60811-404: mineral-oil immersion test method for non-metallic sheaths.
- IEC 60332-1-2:2025: single-cable vertical flame-propagation test-method context.
- IEC 60754-1: halogen-acid-gas test-method context; no halogen-free claim is added to Cable TG.
Prepared for Feichun Cable on 05 August 2026. Supplied Cable TG values are reproduced as the primary record. Public sources are labelled as context only; exact production data, current editions, accessories, installation instructions and project requirements control final release. No external contact details are reproduced.


