ÖLFLEX® CLASSIC 110 ORANGE — оранжевый ПВХ кабель управления для предупреждающих и exempted circuits по EN 60204-1
ÖLFLEX® CLASSIC 110 ORANGE предназначен для цепей, которые должны быть визуально отличимы от обычной проводки управления. Оранжевая оболочка и оранжевые жилы с черной нумерацией делают кабель особенно полезным для exempted circuits according to EN 60204-1, including maintenance or repair lighting, socket circuits, undervoltage protection and interlocking control circuits.
Серия сохраняет инженерную основу ÖLFLEX CLASSIC 110: тонкопроволочная медная жила класса 5, ПВХ изоляция LAPP P8/1, испытательное напряжение 4000 V, огнестойкость IEC 60332-1-2, малые наружные диаметры и пригодность к торсионным движениям в петле wind turbine generators.
1. Product positioning and functional purpose
ÖLFLEX CLASSIC 110 ORANGE is not merely a color variant. Its orange construction has a clear machine-safety and maintenance function: according to EN 60204-1 / VDE 0113-1, conductors of control circuits supplied by an external power source or remaining live when the main switch is deactivated must be orange. This makes the cable suitable for circuits that must remain identifiable during service, maintenance and safety-related work.
Recommended catalog description: ÖLFLEX CLASSIC 110 ORANGE is an orange PVC control cable with orange cores and black numbers for warning purposes and exempted circuits according to EN 60204-1, including maintenance lighting, socket circuits, undervoltage protection and interlocking circuits.
2. CAD-style engineering section drawing
The vertical CAD-style drawing highlights the orange warning identity: orange outer sheath, orange numbered cores, class 5 copper conductors and optional GN-YE protective conductor for G versions. Geometry is representative and not to scale.
| Pos. | Element | Material / specification |
|---|---|---|
| 1 | Fine-wire conductor | Bare copper wires, class 5 according to VDE 0295 / IEC 60228 |
| 2 | Core insulation | PVC insulation LAPP P8/1 |
| 3 | Core identification | Orange cores with black numbers for warning and exempted circuit identification |
| 4 | Layered core lay-up | Flexible control-cable geometry for fixed installation and occasional flexing |
| 5 | Protective conductor | G = with GN-YE protective conductor; X = without protective conductor |
| 6 | Outer sheath | PVC, orange, similar to RAL 2003 |
3. Application logic according to EN 60204-1
The most important selling point of ÖLFLEX CLASSIC 110 ORANGE is the dedicated use in circuits that require a warning color. According to the supplied description, control circuits supplied by an external power source and/or remaining live when the main switch is deactivated must be orange. This makes the cable highly relevant for machine builders, maintenance teams, control cabinet manufacturers and industrial safety projects.
Maintenance lighting
Electrical lighting circuits for maintenance or repair purposes can be visually separated from ordinary control wiring.
Socket circuits
Socket circuits for service and repair can be routed with a clear orange warning identity.
Interlocking circuits
Interlocking control circuits benefit from easy identification during machine service and troubleshooting.
Undervoltage protection
Undervoltage protection circuits are included in the stated application range.
External power source
Circuits supplied by an external power source need clear visual identification when they remain live.
WTG torsion loops
The cable is also suitable for torsional applications typical for wind turbine generator loops, classified TW-0 & TW-1.
4. Product make-up
5. Technical data
| Parameter | Value |
|---|---|
| Product type | Orange PVC control cable with numbered cores |
| ETIM 5.0/6.0 | Class-ID: EC000104; Class-Description: Control cable |
| Norm references / approvals | Based on IEC 60227-5 and EN 50525-2-51 |
| Functional application | Warning purposes and exempted circuits according to EN 60204-1 |
| Core identification | Orange cores with black numbers |
| Conductor | Fine-wire strand made of bare copper wires |
| Conductor stranding | Fine wire according to VDE 0295, class 5 / IEC 60228 class 5 |
| Core insulation | PVC insulation LAPP P8/1 |
| Outer sheath | PVC, orange, similar to RAL 2003 |
| Nominal voltage | U0/U 300/500 V |
| Test voltage | 4000 V |
| Minimum bending radius | Occasional flexing: 15 x outer diameter; fixed installation: 4 x outer diameter |
| Temperature range | Occasional flexing: -5 °C to +70 °C; fixed installation: -40 °C to +80 °C |
| Flame-retardant | According to IEC 60332-1-2 |
| Torsion movement in WTG | TW-0 & TW-1, refer to Appendix T0 |
| Protective conductor | G = with GN-YE protective conductor; X = without protective conductor |
6. Product range from the provided data
| Article number | Number of cores and mm² per conductor | Outer diameter [mm] | Copper index [kg/km] | Weight [kg/km] |
|---|---|---|---|---|
| 0019700 | 2 X 1.0 | 5.7 | 19.2 | 53 |
| 0019701 | 3 G 1.0 | 6.0 | 28.8 | 65 |
| 0019702 | 3 X 1.0 | 6.0 | 28.8 | 65 |
| 0019706 | 4 G 1.0 | 6.5 | 38.4 | 80 |
| 0019708 | 4 X 1.0 | 6.5 | 38.4 | 80 |
| 0019709 | 5 G 1.0 | 7.1 | 50 | 95 |
| 0019710 | 2 X 1.5 | 6.3 | 29 | 68 |
| 0019711 | 3 G 1.5 | 6.7 | 43 | 85 |
| 0019718 | 4 G 1.5 | 7.2 | 58 | 105 |
| 0019720 | 5 G 1.5 | 8.1 | 72 | 128 |
Unless specified otherwise, the shown product values are nominal values. Detailed values, such as tolerances, are available upon request. Copper price basis: EUR 150/100 kg. Packaging size: coil ≤ 30 kg or ≤ 250 m, otherwise drum. The preferred packaging type can be specified, for example 1 × 500 m drum or 5 × 100 m coils.
7. Selection guide
| Selection criterion | Recommended check | Engineering meaning |
|---|---|---|
| Warning purpose | Confirm whether the circuit must remain visually identifiable as an exempted or live circuit | Orange sheath and orange cores support warning identification. |
| EN 60204-1 relevance | Check whether the circuit is externally supplied or remains live after main switch deactivation | These circuits are the main target application for ORANGE. |
| Maintenance or repair circuit | Check lighting and socket circuits for service use | Orange cable helps service technicians identify circuits during maintenance. |
| Protective conductor | Choose G or X version | G versions include GN-YE protective conductor; X versions are without protective conductor. |
| Available cross-section | Provided range covers 1.0 and 1.5 mm² | The listed range is focused on compact control-circuit wiring. |
| WTG torsion | Check whether TW-0 & TW-1 torsion classification is needed | Suitable for torsion in wind turbine generator loops. |
8. SEO keyword matrix
Recommended Russian and mixed keyword clusters: ÖLFLEX CLASSIC 110 ORANGE, оранжевый кабель управления, orange control cable, кабель управления EN 60204-1, кабель для exempted circuits, кабель для цепей обслуживания, кабель для maintenance circuits, кабель для interlocking circuits, кабель для undervoltage protection circuits, RAL 2003 orange PVC cable, оранжевые жилы с черной нумерацией, кабель управления 300/500 В, кабель для предупреждающих цепей, warning control cable, orange numbered core control cable.
9. FAQ
Why is the cable orange?
The orange color is used for warning purposes and for exempted circuits according to EN 60204-1, for example circuits that remain live when the main switch is deactivated.
Which circuits are typical applications?
Typical applications include maintenance or repair lighting, socket circuits, undervoltage protection circuits and interlocking control circuits.
What is the color of the cores?
The cores are orange with black numbers. This provides conductor identification while preserving the orange warning function.
What is the color of the outer sheath?
The outer sheath is PVC, orange, similar to RAL 2003.
What is the nominal voltage?
The nominal voltage is U0/U 300/500 V, with a test voltage of 4000 V.
Is the cable suitable for wind turbine torsion loops?
Yes. The provided data states torsion movement in WTG: TW-0 & TW-1.
