VDE standard mining cable

Protomont(S)® (N)SSHCGEOEU is the most mechanically extreme reeling cable in the Feichun mining cable portfolio—a 0.6/1 kV underground mining reeling cable engineered per VDE 0250-812 specifically for the application that no other reeling cable is designed to survive: simultaneous tensile and torsional loading under frequently changing dynamic conditions.

Protomont(S)® (N)SSHCGEOEU

Protomont(S)® (N)SSHCGEOEU is the most mechanically extreme reeling cable in the Feichun mining cable portfolio—a 0.6/1 kV underground mining reeling cable engineered per VDE 0250-812 specifically for the application that no other reeling cable is designed to survive: simultaneous tensile and torsional loading under frequently changing dynamic conditions.
The (N)SSHÖU 3x50+3x25/3 1.1/1.1kV trailing cable represents far more than a simple voltage specification change from the standard European 0.6/1kV industrial flexible cable. When you examine New Zealand's mining, quarrying, and port operations, the environment is fundamentally different from European industrial applications. The country's open-cast mining sites experience extreme weather variations, high UV radiation, exposure to harsh corrosive mining chemicals, and require continuous mechanical durability in equipment that cannot afford operational downtime. New Zealand's electrical safety standards reflect this demanding reality through three core requirements. First, the nation's IT earthing system (isolated or high-resistance grounding) demands insulation rated for phase-to-earth voltage equal to phase-to-phase voltage (Uo = U), which necessitates the 1.1/1.1kV rating instead of 0.6/1kV. Second, the split symmetrical earth design with three individual 25mm² earth conductors placed symmetrically around the three 50mm² phase conductors provides unprecedented protection against unbalanced fault conditions that could otherwise result in lethal contact voltage hazards for equipment operators. Third, New Zealand's mining operations often involve long-distance power transmission—sometimes exceeding 800 meters from the surface substation to the underground working face—which creates severe voltage drop problems that cannot be adequately addressed by 0.6/1kV systems but are managed effectively by the higher 1.1/1.1kV rating. The (N)SSHÖU 3x50+3x25/3 1.1/1.1kV cable delivers a total weight of approximately 3550 kilograms per kilometer, carries a copper content of 1680 kg/km, maintains an ampacity of 182 amperes in free air at 30°C, features an outer diameter in the range of 42.0 to 47.0 millimeters, and is constructed from EPR rubber insulation with a heavy-duty CPE outer sheath specifically formulated to resist the abrasion, tearing, oil penetration, and ultraviolet degradation characteristic of New Zealand's unforgiving mining and quarry environments.

Voltage Upgrade: Why Replace Standard 0.6/1kV with (N)SSHÖU 3×50+3×25/3 1.1/1.1kV in New Zealand?

The (N)SSHÖU 3×50+3×25/3 1.1/1.1kV trailing cable represents far more than a simple voltage specification change from the standard European 0.6/1kV industrial flexible cable. When you examine New Zealand’s mining, quarrying, and port operations, the environment is fundamentally different from European industrial applications. The country’s open-cast mining sites experience extreme weather variations, high UV radiation, exposure to harsh corrosive mining chemicals, and require continuous mechanical durability in equipment that cannot afford operational downtime. New Zealand’s electrical safety standards reflect this demanding reality through three core requirements. First, the nation’s IT earthing system (isolated or high-resistance grounding) demands insulation rated for phase-to-earth voltage equal to phase-to-phase voltage (Uo = U), which necessitates the 1.1/1.1kV rating instead of 0.6/1kV. Second, the split symmetrical earth design with three individual 25mm² earth conductors placed symmetrically around the three 50mm² phase conductors provides unprecedented protection against unbalanced fault conditions that could otherwise result in lethal contact voltage hazards for equipment operators. Third, New Zealand’s mining operations often involve long-distance power transmission—sometimes exceeding 800 meters from the surface substation to the underground working face—which creates severe voltage drop problems that cannot be adequately addressed by 0.6/1kV systems but are managed effectively by the higher 1.1/1.1kV rating. The (N)SSHÖU 3×50+3×25/3 1.1/1.1kV cable delivers a total weight of approximately 3550 kilograms per kilometer, carries a copper content of 1680 kg/km, maintains an ampacity of 182 amperes in free air at 30°C, features an outer diameter in the range of 42.0 to 47.0 millimeters, and is constructed from EPR rubber insulation with a heavy-duty CPE outer sheath specifically formulated to resist the abrasion, tearing, oil penetration, and ultraviolet degradation characteristic of New Zealand’s unforgiving mining and quarry environments.
The continuous ampacity of (N)TSCGEWÖU 3x120+3x70/3 12/20kV flexible reeling cable is 360 amperes when operating as a single conductor run in free air at the reference condition of 30°C ambient temperature and 90°C conductor operating temperature according to VDE 0250-813 and DIN VDE 0298-4 standards. For tunnel boring machine cutterhead power supply applications where the cable is installed in the constrained environment of a TBM backup gantry system—bundled alongside control cables, communication lines, and other power feeders—and subjected to frequent mechanical stress from dragging and reeling operations, the practical safe ampacity derates to approximately 260–285 amperes depending on specific installation geometry, tunnel temperature profile, and frequency of mechanical cycling. These two ampacity values represent the boundary between theoretical maximum current capacity and the practical operating limit for reliable power delivery to a 2–3 megawatt main cutterhead drive motor in a hard-rock tunneling or soft-ground excavation system. Understanding where these values come from and how they apply to specific TBM configurations is essential for preventing unexpected power loss to the cutterhead, which could force a full machine shutdown and result in schedule delays of weeks or months in confined underground construction.

TBM Cutterhead Power Supply: How to correctly size (N)TSCGEWÖU 3×120+3×70/3 12/20kV flexible reeling cable for tunnel boring machine main drive systems 

The continuous ampacity of (N)TSCGEWÖU 3×120+3×70/3 12/20kV flexible reeling cable is 360 amperes when operating as a single conductor run in free air at the reference condition of 30°C ambient temperature and 90°C conductor operating temperature according to VDE 0250-813 and DIN VDE 0298-4 standards. For tunnel boring machine cutterhead power supply applications where the cable is installed in the constrained environment of a TBM backup gantry system—bundled alongside control cables, communication lines, and other power feeders—and subjected to frequent mechanical stress from dragging and reeling operations, the practical safe ampacity derates to approximately 260–285 amperes depending on specific installation geometry, tunnel temperature profile, and frequency of mechanical cycling. These two ampacity values represent the boundary between theoretical maximum current capacity and the practical operating limit for reliable power delivery to a 2–3 megawatt main cutterhead drive motor in a hard-rock tunneling or soft-ground excavation system. Understanding where these values come from and how they apply to specific TBM configurations is essential for preventing unexpected power loss to the cutterhead, which could force a full machine shutdown and result in schedule delays of weeks or months in confined underground construction.
The RHEYFIRM(RTS) R-(N)TSCGEWTOEUS represents the pinnacle of medium-voltage reeling cable technology, engineered specifically for demanding industrial applications where power transmission, control signals, and fiber optic communication must be integrated into a single, highly flexible cable assembly. Manufactured in strict compliance with DIN VDE 0250 Part 813, this cable series delivers reliable performance at voltage ratings from 8.7/15 kV up to 18/30 kV, with travel speeds reaching 180 m/min on modern cable reeling systems. The designation follows the German VDE nomenclature where "RHEYFIRM" indicates the manufacturer's product line, "(RTS)" denotes the reinforced tensile system, and the alphanumeric string describes the complete cable construction including screening, insulation type, and special features.

What is RHEYFIRM(RTS) R-(N)TSCGEWTOEUS Cable?

The RHEYFIRM(RTS) R-(N)TSCGEWTOEUS represents the pinnacle of medium-voltage reeling cable technology, engineered specifically for demanding industrial applications where power transmission, control signals, and fiber optic communication must be integrated into a single, highly flexible cable assembly. Manufactured in strict compliance with DIN VDE 0250 Part 813, this cable series delivers reliable performance at voltage ratings from 8.7/15 kV up to 18/30 kV, with travel speeds reaching 180 m/min on modern cable reeling systems. The designation follows the German VDE nomenclature where “RHEYFIRM” indicates the manufacturer’s product line, “(RTS)” denotes the reinforced tensile system, and the alphanumeric string describes the complete cable construction including screening, insulation type, and special features.