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Home > products > Robotic Flexible Cables > Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant

Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant

Product Details

Place of Origin: Hefei Anhui China

Brand Name: FeiChun™

Certification: VDE 0282

Model Number: Multi-Core Shielded Control Cable for Rotary Car Dumper Automation

Payment & Shipping Terms

Minimum Order Quantity: 800 Meter

Price: 10-30 USD per meter, price varies according to specifications

Packaging Details: Cable Reels or Packaging Bags

Delivery Time: 15-30 Work Day

Payment Terms: T/T, Western Union

Supply Ability: 18,000 meters per week

Highlight:

High Flex Life Shielded Control Cable

,

EMI Protected Shielded Control Cable

,

Vibration Resistant Shielded Control Cable

Insulation:
Special Mix PVC
Weight:
Light
Flammability Rating:
Combustible
Rated Voltage:
300/500V
Insulation Material:
Polyurethane
Product Type:
Flexible Rubber Cable
Insulation:
Special Mix PVC
Weight:
Light
Flammability Rating:
Combustible
Rated Voltage:
300/500V
Insulation Material:
Polyurethane
Product Type:
Flexible Rubber Cable
Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant

Multi-Core Shielded Control Cable for Rotary Car Dumper Automation – EMI Protected, High Flex Life, Vibration Resistant

 

In the heavy-duty mining and material handling industries, automation plays a crucial role in improving operational efficiency and reducing human error. The rotary car dumper is one such piece of machinery that is integral to automating the unloading of trains in mining, port, and bulk material operations.

 

Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant 0

 

 

These systems, including wagon tipplers, rail wagon tippers, and train car dumpers, require reliable, durable, and high-performance control cables to ensure their seamless operation, particularly under harsh conditions.

 

Introducing the Multi-Core Shielded Control Cable for Rotary Car Dumper Automation – a state-of-the-art solution designed specifically for the demanding needs of rotary car dumpers and other automated systems.

 

This cable is equipped with EMI protection, high flex life, and vibration resistance, making it the ideal choice for PLC control systems and other industrial automation applications.

 

In this article, we will explore the key features, technical specifications, and benefits of this advanced control cable and explain why it's an essential component for modern mining and material handling operations.

 


Why Choose the Multi-Core Shielded Control Cable for Rotary Car Dumper Automation?

 

 

 

The Multi-Core Shielded Control Cable offers a host of advantages over standard cables, particularly for automation systems that need to operate in rugged environments.

 

 

Whether you're using it in rotary car dumpers, side discharge car dumpers, or bottom discharge car dumper systems, this cable is built to withstand the challenges of heavy machinery and industrial automation.

 

 

 

Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant 1

 

 

 

Here are the main reasons why this control cable is the best choice for powering your rotary car dumper automation:

 

 

EMI Protection: The cable comes with built-in electromagnetic interference (EMI) shielding, ensuring stable operation even in environments with high electrical noise. This feature is crucial for preventing disruptions in communication between control systems.

 

 

 

 

 

 

 

High Flex Life: Designed for dynamic applications, this cable features a high flex rating, ensuring it can handle continuous bending and movement without compromising its performance.

 

 

 

 

 

 

 

Vibration Resistance: The cable’s construction is specifically designed to resist the effects of constant vibrations, making it ideal for heavy-duty mining equipment where high levels of vibration are a regular occurrence.

 

 

 

 

 

 

 

Durable and Long-Lasting: With a robust multi-core design, this control cable is built to endure harsh conditions such as moisture, dust, and extreme temperatures, ensuring it provides long-lasting reliability.

 

 

 

 

 

 

 

Noise Reduction: The shielded design significantly reduces the impact of external interference, which is essential for automation systems that require precise signals for proper operation.

 

 

Let’s dive deeper into the specific features and technical specifications that set this cable apart.

 


Key Features and Specifications of the Multi-Core Shielded Control Cable

 

 

 

Key Features

 

 

Feature Description
Multi-Core Construction Offers flexibility for powering and controlling multiple components within rotary car dumpers and other machinery.
EMI Shielding Prevents electromagnetic interference, ensuring that control signals are accurate and unaffected by external electrical noise.
High Flex Life Suitable for applications involving repetitive motion and movement, such as in automated rotary car dumpers.
Vibration Resistant Designed to withstand constant vibration, ensuring cable integrity and reliable performance in demanding environments.
Durable Insulation Built with high-quality materials to resist abrasion, moisture, and chemicals commonly found in mining and heavy-duty industrial environments.
Temperature Resistance Performs reliably in temperatures ranging from -40℃ to +90℃, making it ideal for both cold and hot operational environments.
Oil and Water Resistance The cable's outer sheath provides protection against oil, water, and other corrosive substances found in industrial settings.
Flame Retardant Offers an additional layer of safety, reducing the risk of fire hazards in mining and industrial operations.
Customizable Lengths The cable can be manufactured in varying lengths to suit the specific needs of your automated system.

 

 

 

 

 

 

Technical Specifications

 

 

Specification Value
Voltage Rating 600/1000V, ideal for PLC control systems and high-voltage industrial machinery
Temperature Range -40℃ to +90℃, suitable for both high and low-temperature environments
Conductor Material Copper, offering superior conductivity and durability
Shielding Material Tinned copper or aluminum foil, providing EMI protection and superior shielding from external noise
Number of Cores 3, 5, 7, or 9 cores depending on the application, offering flexibility for various control systems
Outer Sheath Material Flexible, abrasion-resistant thermoplastic elastomer (TPE), offering high resistance to oil, water, and heat
Flex Life Rated for 10 million bending cycles at 10x cable diameter for high flex applications
Flame Resistance Meets IEC 60332-1 standard, ensuring safe operation in case of fire hazards
Certification RoHS and UL certified, ensuring compliance with international safety and environmental standards

 

 

 

These specifications guarantee that the multi-core shielded control cable will deliver excellent performance and reliability in demanding rotary car dumper automation applications.

 

 


Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant 2

 

Applications in Rotary Car Dumper Automation

 

 

 

 

The Multi-Core Shielded Control Cable is ideal for use in various mining and industrial automation applications. Below are some key use cases:

 

 

 

Rotary Car Dumper:
The cable ensures that all control signals are transmitted accurately and efficiently, allowing the rotary car dumper to operate smoothly and automatically. Its high flex and vibration resistance make it perfect for the constant movement and vibration typical in car dumper systems.

 

 

 

 

 

 

 

Wagon Tippler:
For wagon tippler systems, which rotate and unload bulk materials from trains, this control cable delivers consistent power and control, even in harsh outdoor conditions. The EMI shielding ensures that signals remain unaffected by electrical noise, enabling precise operation.

 

 

 

 

 

 

 

Train Car Dumper:
Used to unload railcars in bulk handling systems, this cable ensures that the train car dumper performs effectively in all weather conditions, thanks to its oil and water resistance and high flex capabilities.

 

 

 

 

 

 

 

Side and Bottom Discharge Car Dumpers:
Whether it’s a side discharge or bottom discharge car dumper, this control cable can handle the demands of these systems, including vibration resistance, making it ideal for continuous operation in harsh mining environments.

 

 

 

 

 

 

 

Tandem Car Dumper System:
The tandem car dumper system relies on accurate, real-time control signals to unload materials efficiently. The multi-core shielded control cable ensures that the system operates without interference, maintaining high flex life and durability.

Benefits of the Multi-Core Shielded Control Cable

 

 

Here are some of the key benefits you can expect when choosing this control cable for your automated systems:

 

 

EMI Protection for Stable Operation:
 
 
The EMI shielding ensures that control signals are not disrupted by external electrical noise, ensuring uninterrupted automation.

 

 

 

 

 

 

 

Durability in Harsh Environments:
 
 
Whether exposed to vibration, moisture, heat, or abrasion, the cable is built to withstand the toughest conditions, making it an ideal choice for heavy-duty applications like rotary car dumpers and wagon tipplers.

 

 

 

 

 

 

 

Long-Lasting Flexibility:
 
 
With a high flex life rating, the cable can handle continuous bending and movement, ensuring that your systems keep running smoothly without the need for frequent cable replacements.

 

 

 

 

 

 

 

Vibration Resistance:
 
 
Designed to withstand the continuous vibrations present in mining and industrial environments, this cable ensures that it will not degrade or fail under constant stress.

 

 

 

 

 

 

 

Reduced Maintenance Costs:
 
 
The high durability and resistance to wear and tear of this cable reduce the need for frequent maintenance and cable replacement, leading to lower overall operational costs.

 

 

 

 

 

 

 

Improved Signal Integrity:
 
 
The shielded design guarantees that your control signals remain strong and interference-free, leading to better overall performance and safety in automated systems.

 

 


Multi-Core Shielded Control Cable For Rotary Car Dumper Automation - EMI Protected , High Flex Life, Vibration Resistant 3

 

Comparison: Multi-Core Shielded Control Cable vs. Standard Control Cables

 

 

 

Feature Multi-Core Shielded Control Cable Standard Control Cables
EMI Protection Built-in EMI shielding for noise reduction and stable operation No protection from electromagnetic interference, leading to potential disruptions
Flexibility Rated for high flex life, suitable for dynamic applications May not withstand repetitive bending and movement over time
Vibration Resistance Designed to resist vibrations, making it ideal for heavy-duty machinery like rotary car dumpers May degrade under constant vibrations
Durability Oil, abrasion, and moisture-resistant construction for harsh environments Less durable, prone to wear and damage from environmental factors
Signal Integrity Shielded design to ensure accurate control signals Potential interference from external electrical noise can affect performance

 

This comparison clearly highlights the superior performance of the Multi-Core Shielded Control Cable over standard control cables, especially in challenging applications like rotary car dumper automation.

 


Conclusion

 

 

 

 

When it comes to rotary car dumper automation and other industrial control systems, choosing the right cable is critical for ensuring efficient, reliable, and long-lasting operation.

 

 

 

The Multi-Core Shielded Control Cable offers exceptional EMI protection, high flex life, and vibration resistance, making it the ideal choice for controlling heavy machinery like rotary car dumpers, wagon tipplers, and train car dumpers.

 

 

 

Its superior construction and durable materials make it a versatile solution for a wide range of industrial applications, ensuring that your automated systems perform optimally, even under the toughest conditions.

 

 

If you're looking for a reliable, high-performance control cable that can handle the demands of your automated systems, the Multi-Core Shielded Control Cable is the ideal solution.

 

 

 

 

 

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Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.