tinned copper braid cable

Full technical breakdown Lapp ÖLFLEX CLASSIC 110 CY 300/500V: shielded multi-core control cable for CNC machine tools, conveyor systems, automation panels. Characteristic transparent PVC outer sheath allows visual inspection of tinned copper braid shield integrity. "CY" designates copper shield (copperScreen) protecting low-voltage control signals from electromagnetic interference (EMC) from nearby power cables, frequency converters, welding equipment, RF sources. Standard configurations: 2–100 cores, 0.5–35 mm² sections with digital marking (black cores + white numbers) + yellow-green earth. Conductor class 5 per VDE 0295 (maximum flexibility), min. bending radius 20× OD in mobile applications. Special PVC insulation (Lapp composition) provides -5°C to +70°C (mobile) / -40°C to +80°C (fixed). Flame retardant IEC 60332-1-2 (self-extinguishing). Tinned copper braid shield density ~85%, effective EMI suppression 50 Hz to several MHz. Transparent sheath is Lapp trademark — allows visual shield inspection without cutting. Russian alternatives: КГВВЭ (usually black/grey sheath, color-coded cores), МКЭШВ (small sections). European standard YSLYCY-JZ from Helukabel, TKD, Faber. FeiChun YSLYCY-JZ — full drop-in equivalent with transparent PVC, digital marking, 85%+ copper braid.

ÖLFLEX CLASSIC 110 CY Экранированный контрольный кабель: прозрачная ПВХ и медная оплётка для защиты от ЭМС — FeiChun YSLYCY-JZ, аналоги Lapp

Full technical breakdown Lapp ÖLFLEX CLASSIC 110 CY 300/500V: shielded multi-core control cable for CNC machine tools, conveyor systems, automation panels. Characteristic transparent PVC outer sheath allows visual inspection of tinned copper braid shield integrity. “CY” designates copper shield (copperScreen) protecting low-voltage control signals from electromagnetic interference (EMC) from nearby power cables, frequency converters, welding equipment, RF sources. Standard configurations: 2–100 cores, 0.5–35 mm² sections with digital marking (black cores + white numbers) + yellow-green earth. Conductor class 5 per VDE 0295 (maximum flexibility), min. bending radius 20× OD in mobile applications. Special PVC insulation (Lapp composition) provides -5°C to +70°C (mobile) / -40°C to +80°C (fixed). Flame retardant IEC 60332-1-2 (self-extinguishing). Tinned copper braid shield density ~85%, effective EMI suppression 50 Hz to several MHz. Transparent sheath is Lapp trademark — allows visual shield inspection without cutting. Russian alternatives: КГВВЭ (usually black/grey sheath, color-coded cores), МКЭШВ (small sections). European standard YSLYCY-JZ from Helukabel, TKD, Faber. FeiChun YSLYCY-JZ — full drop-in equivalent with transparent PVC, digital marking, 85%+ copper braid.
The actual current carrying capacity of the ÖLFLEX CLASSIC 110 25G1.5 multicore cable presents an important distinction that often confuses engineering professionals who are unfamiliar with multicore cable ampacity concepts. The baseline ampacity, calculated under idealized conditions where a single conductor is installed in isolation and carries current at 30°C ambient temperature, is approximately 18 amperes per conductor. However, when all twenty-five conductors are bundled together in the cable and simultaneously carry load—as would occur in an industrial facility where a multiconductor cable distributes power or control signals to numerous equipment connection points—the actual safe current rating for each conductor drops dramatically to approximately 7.2 to 8.1 amperes. This profound reduction from 18 amperes (baseline) to 7.2–8.1 amperes (practical) represents the aggregate effect of multiple derating factors that reflect real-world thermal conditions: the thermal coupling between adjacent conductors (where heat generated in one conductor makes it harder for neighboring conductors to dissipate their own heat), the insulating effect of the cable's outer sheath (which traps heat rather than allowing free convection cooling), and the reduced heat dissipation efficiency when multiple cables are installed together in cable trays or conduit. Understanding why this reduction occurs and how to calculate it accurately is essential for electrical engineers designing safe, reliable control systems and power distribution systems using multicore cables.

Ampacity Rating: Current Carrying Capacity for ÖLFLEX CLASSIC 110 25G1.5 Multicore Cable

The actual current carrying capacity of the ÖLFLEX CLASSIC 110 25G1.5 multicore cable presents an important distinction that often confuses engineering professionals who are unfamiliar with multicore cable ampacity concepts. The baseline ampacity, calculated under idealized conditions where a single conductor is installed in isolation and carries current at 30°C ambient temperature, is approximately 18 amperes per conductor. However, when all twenty-five conductors are bundled together in the cable and simultaneously carry load—as would occur in an industrial facility where a multiconductor cable distributes power or control signals to numerous equipment connection points—the actual safe current rating for each conductor drops dramatically to approximately 7.2 to 8.1 amperes. This profound reduction from 18 amperes (baseline) to 7.2–8.1 amperes (practical) represents the aggregate effect of multiple derating factors that reflect real-world thermal conditions: the thermal coupling between adjacent conductors (where heat generated in one conductor makes it harder for neighboring conductors to dissipate their own heat), the insulating effect of the cable’s outer sheath (which traps heat rather than allowing free convection cooling), and the reduced heat dissipation efficiency when multiple cables are installed together in cable trays or conduit. Understanding why this reduction occurs and how to calculate it accurately is essential for electrical engineers designing safe, reliable control systems and power distribution systems using multicore cables.
The nominal outer diameter (OD) of a Lapp ÖLFLEX CLASSIC 110 CY 12G1.5 shielded multi-conductor control cable is approximately 14.8 millimeters (0.583 inches). This specification represents a 12-core cable where each core has a nominal cross-section of 1.5 square millimeters, with one of those cores designated as a green-yellow (dual-color) protective earth/ground conductor in compliance with VDE 0293-334 color coding standards. The cable contains a high-coverage tinned copper braid shield surrounding the insulated conductors, providing exceptional electromagnetic interference (EMC) mitigation with a transfer impedance specification of maximum 250 Ω/km at 30 MHz. The total copper weight (conductor mass) is approximately 280 kilograms per kilometer, while the complete cable (including PVC insulation, outer sheath, and metallic shield) weighs approximately 393 kilograms per kilometer. This cable is designed specifically for control and signal applications in industrial automation environments where electrical noise immunity and mechanical reliability are critical performance requirements.

Direct Equivalent: Cost-Effective Replacement for ÖLFLEX CLASSIC 110 CY 12G1.5 Shielded Cable

The nominal outer diameter (OD) of a Lapp ÖLFLEX CLASSIC 110 CY 12G1.5 shielded multi-conductor control cable is approximately 14.8 millimeters (0.583 inches). This specification represents a 12-core cable where each core has a nominal cross-section of 1.5 square millimeters, with one of those cores designated as a green-yellow (dual-color) protective earth/ground conductor in compliance with VDE 0293-334 color coding standards. The cable contains a high-coverage tinned copper braid shield surrounding the insulated conductors, providing exceptional electromagnetic interference (EMC) mitigation with a transfer impedance specification of maximum 250 Ω/km at 30 MHz. The total copper weight (conductor mass) is approximately 280 kilograms per kilometer, while the complete cable (including PVC insulation, outer sheath, and metallic shield) weighs approximately 393 kilograms per kilometer. This cable is designed specifically for control and signal applications in industrial automation environments where electrical noise immunity and mechanical reliability are critical performance requirements.
DIN VDE 0812 is a German national standard issued in 1988 that contains specifications for equipment wires and stranded equipment wires used within telecommunications and data processing systems. The standard covers flexible, multi-conductor cables designed for electronic control system connections, voice frequency transmission, and signal communications in fixed installations. These cables represent popular European alternatives to American-style data and control cables, featuring cores twisted into pairs to reduce crosstalk and electromagnetic interference.

What is DIN VDE 0812 Cable?

DIN VDE 0812 cables are designed for electronic control system connections, voice frequency transmission, and signal communications in fixed installations. They are widely used across various industries where reliable data and signal transmission is required in environments requiring flexibility and compact cable routing.
Control Flex cables are specialized multi-core cables designed for measuring, monitoring, and controlling machinery in industrial environments. These cables are essential components in manufacturing facilities, engineering installations, power stations, heating/air conditioning systems, and various electrical control applications. The three main types offered—CY (Copper-Screened), SY (Steel-Braided), and YY (Unscreened)—each provide distinct advantages depending on the application requirements for electromagnetic interference (EMI) protection, mechanical protection, or cost-effective basic control functionality.

Complete Guide to CY, SY & YY Control Flex Cables

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