Why Do Reeling Cables Corkscrew?
“Corkscrew” is the colloquial term used by mining and construction equipment operators to describe an unwanted behavior observed when paying out cable from a reel: the cable, as it unwinds, simultaneously rotates around its own longitudinal axis — much like a corkscrew (or drill bit) boring through material. Instead of the cable exiting the reel in a straight, manageable path, it arrives at the equipment with a visible twist imparted into its structure.
The phenomenon is immediately recognizable to experienced operators. A cable that corkscrews arrives at equipment with a rotational momentum imparted into its length. The cable is physically harder to straighten and route, requires more effort to lay out, and — critically — arrives at the termination point with internal torsional stress already present. This residual torsion becomes manifest as increased bending stiffness in certain directions and increased likelihood of kinking or localized crushing when the cable is coiled or temporarily stored.
