Feichun PROTOLON (SB-SAM) Screen 6kV: Advanced Medium Voltage Trailing Cable for Extreme Mining Environments

The Feichun PROTOLON (SB-SAM) Screen 6kV cable is a cutting-edge medium voltage trailing cable engineered to meet the rigorous demands of high-stress opencast mining operations. Designed to excel in some of the harshest environments, this cable offers exceptional mechanical durability and electrical performance.

With its specialized materials and innovative design, the PROTOLON (SB-SAM) Screen 6kV cable sets a new standard for reliability, safety, and longevity, making it the ideal choice for mining equipment, including large excavators, shovels, and draglines.

1. Product Overview

1.1 Key Specifications

The Feichun PROTOLON (SB-SAM) Screen 6kV cable is designed with the most demanding mining environments in mind. Here are its key specifications:

1.2 Unique Design Characteristics

The PROTOLON (SB-SAM) Screen 6kV cable stands out because of its unique design characteristics:

• Semiconductive rubber compound: This compound is specially designed to control the electrical field, ensuring safe and efficient power transmission.

• Integrated protective-earth conductor and pilot core: These features enhance safety and control during operation, especially in complex mining environments.

• Tear-resistant reinforcing tape: The outer sheath is engineered to prevent damage due to mechanical wear.

• Inseparably bonded inner and outer sheath system: This bond provides maximum durability and protection against harsh mining conditions.

2. Technical Performance

2.1 Electrical Parameters

The PROTOLON (SB-SAM) Screen 6kV cable is designed to perform reliably in various voltage configurations to suit different mining applications. Below is a table showcasing its available voltage ratings:

2.2 Thermal Specifications

The PROTOLON (SB-SAM) Screen 6kV cable is designed to operate in extreme temperature conditions typical in mining environments. The following thermal specifications highlight its resilience:

2.3 Mechanical Characteristics

The PROTOLON (SB-SAM) Screen 6kV cable is built to withstand the intense mechanical stresses common in mining environments, especially where abrasion and chafing are prevalent:

3. Compliance and Certifications

3.1 International Standards

Feichun’s PROTOLON (SB-SAM) Screen 6kV cable meets the highest international standards, ensuring top-quality performance and safety:

3.2 Industry Approvals

The Feichun PROTOLON (SB-SAM) Screen 6kV cable also complies with the following industry-specific approvals, highlighting its safety and reliability:

4. Application-Specific Engineering

4.1 Ideal Use Cases

The PROTOLON (SB-SAM) Screen 6kV cable is engineered for the most challenging mining environments. Here are its ideal applications:

• Power supply cables for large material handling machines: Such as shovels, draglines, and excavators.

• Excavator trailing cables in open-cast mining: Capable of handling intense mechanical stresses.

• Applications with extreme mechanical stress: Particularly those that involve high movement and vibration.

• Areas prone to abrasion and chafing: This cable is specifically designed to withstand wear in such environments.

4.2 Installation Considerations

Installing the Feichun PROTOLON (SB-SAM) Screen 6kV cable is straightforward but requires attention to certain details:

• Self-assembly: The cable is suitable for self-assembly but should adhere to best practices.

• Factory terminations: Available with factory-installed termination to ensure safety and reliability.

• Flexible installation: The cable can be installed in challenging mining conditions, even in areas with high mechanical stress.

5. Performance Advantages

5.1 Environmental Resistance

The PROTOLON (SB-SAM) Screen 6kV cable offers superior environmental resistance:

• Unrestricted indoor and outdoor usage: The cable can withstand harsh environmental conditions.

• Resistance to ozone, UV radiation, moisture, and mechanical wear: The outer sheath is designed to protect against these factors, ensuring a long operational lifespan.

5.2 Electrical Integrity

The PROTOLON (SB-SAM) Screen 6kV cable features an advanced semiconductive rubber compound for optimal electrical performance:

• Metallic concentric screen on each core: Provides enhanced electrical field control, ensuring stable power transmission under various conditions.

6. Maintenance and Operational Guidance

6.1 Best Practices

To maximize the lifespan and efficiency of the PROTOLON (SB-SAM) Screen 6kV cable, we recommend the following best practices:

• Regular visual inspections: Check for visible damage to the outer sheath and connectors.

• Adhere to specified bending radius: Prevent damage caused by excessive bending.

• Monitor mechanical stress conditions: Ensure the cable is not exposed to excessive strain.

• Periodic electrical performance checks: Conduct checks to ensure optimal electrical performance.

6.2 Potential Failure Mode Prevention

To avoid potential issues, adhere to the following guidelines:

• Avoid exceeding the maximum tensile load: This can damage the cable’s structural integrity.

• Prevent excessive twisting: Twisting can lead to mechanical failure over time.

• Maintain within specified temperature ranges: This prevents overheating or cable degradation.

• Protect from direct mechanical damage: Ensure the cable is not exposed to sharp edges or high-impact forces.

7. Customization and Availability

7.1 Configuration Options

The PROTOLON (SB-SAM) Screen 6kV cable is highly customizable to meet the specific needs of your mining operations:

• Multiple voltage ratings: Available in a range of voltage ratings, from 3.6/6 kV to 18/30 kV.

• Custom color options: Choose from a variety of color options to match your project’s requirements.

• Tailored length specifications: The cable can be manufactured to the exact length needed for your application.

• Specialized termination solutions: Custom termination options are available for your convenience.

7.2 Ordering Information

For detailed product specifications, availability, and to place an order:

• Consult Feichun technical sales representatives: Our experts will provide personalized advice.

• Provide detailed application specifications: Share your project requirements, and we’ll tailor a solution.

• Request comprehensive technical documentation: Get all the necessary information for safe installation and operation.

Conclusion

The Feichun PROTOLON (SB-SAM) Screen 6kV cable represents the pinnacle of medium voltage trailing cable technology, offering outstanding performance, durability, and safety for the most demanding mining environments.

Its innovative design, advanced materials, and compliance with international standards make it the ideal solution for high-stress mining operations. Whether powering excavators, shovels, or draglines, the PROTOLON (SB-SAM) Screen 6kV cable delivers unmatched reliability and performance in extreme conditions.

For more information or to place an order, contact Feichun Cable Technologies today to discuss your project requirements and get a custom solution tailored to your needs.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.