Feichun PROTOLON(FL)-LWL (N)TSFLCGEWOEU: Integrated Medium Voltage Flat Reeling Cable with Advanced Fiber-Optic Communication System

The Feichun PROTOLON(FL)-LWL (N)TSFLCGEWOEU is a groundbreaking medium voltage flat reeling cable that combines high-performance power transmission with state-of-the-art fiber-optic communication capabilities.

Designed for demanding mobile industrial applications, this cable offers unparalleled mechanical resilience and data transmission efficiency. Whether used in mobile cranes, excavation equipment, or dynamic industrial platforms, the Feichun PROTOLON(FL)-LWL is built to withstand harsh conditions while delivering both electrical power and data communication seamlessly.

1. Product Positioning and Innovative Design

1.1 Core Application Domains

The Feichun PROTOLON(FL)-LWL is engineered for the most demanding mobile industrial environments, including:

• High-stress mobile equipment that requires constant power and data transmission.

• Dynamic industrial mobility systems, such as container cranes and mobile excavation equipment, where equipment is in constant motion.

• Critical applications that require both reliable power distribution and real-time data transfer, such as industrial mobile platforms and large-scale mining operations.

This cable is particularly suited for industries where high mechanical stress and integration of communication systems are essential. With its combined power and data transfer capabilities, it reduces the need for separate cables for power and communication, simplifying infrastructure and boosting efficiency.

1.2 Unique Integrated Design Concept

The PROTOLON(FL)-LWL stands out due to its innovative design, which integrates both power transmission and fiber-optic communication into a single cable. This cable features:

• Seamless integration of electrical power and fiber-optic data transmission.

• Engineered for extreme mechanical stress tolerance, designed to withstand high mechanical loads and dynamic movement.

• Optimized for mobile industrial platforms, where frequent bending, reeling, and high-speed operation are required.

This unique design eliminates the need for multiple cables, thus reducing installation costs and improving operational efficiency.

2. Technical Specifications

2.1 Electrical Power Parameters

The Feichun PROTOLON(FL)-LWL is available in several voltage configurations to meet diverse operational needs:

This cable supports both low and high voltage applications, providing flexibility for different industrial power transmission needs.

2.2 Optical Fiber Specifications

The Feichun PROTOLON(FL)-LWL incorporates fiber-optic communication to ensure reliable and fast data transfer. The fiber-optic components are available in various configurations:

• Core Diameters: 9 µm (Single-mode), 50 µm (Multi-mode), 62.5 µm (Multi-mode)

• Fiber Performance Parameters:

This advanced fiber-optic system provides high bandwidth and low attenuation, ensuring clear and fast data transmission, even over long distances.

3. Conductor and Insulation Technology

3.1 Conductor Characteristics

• Material: Electrolytic copper for optimal conductivity and durability.

• Processing: Tinned, finely stranded copper, classified as Class F (DIN VDE 0295), which ensures flexibility and mechanical strength.

3.2 Advanced Insulation System

The PROTOLON Special EPR (Ethylene Propylene Rubber) insulation compound is designed for maximum durability:

• Enhanced mechanical properties to resist abrasion, cuts, and extreme environments.

• Superior electrical characteristics for improved insulation and safety.

• Sophisticated semiconductive layer design for reliable operation, especially in high-voltage applications.

4. Environmental and Operational Resilience

4.1 Temperature Performance

The Feichun PROTOLON(FL)-LWL cable is designed to operate in a wide range of temperatures:

• Maximum conductor temperature: 90°C for continuous operation.

• Short circuit temperature tolerance: 250°C.

• Operational temperature ranges:
  • Fixed installation: -50°C to +80°C
  • Flexible operation: -35°C to +80°C

4.2 Environmental Protection

The cable provides comprehensive protection against harsh environmental conditions:

• Ozone exposure, ensuring no degradation of the cable in polluted or chemically aggressive environments.

• UV radiation, preventing the cable from being damaged by sunlight.

• Moisture infiltration and oil-based environmental challenges are also resisted, making it ideal for use in industrial settings such as offshore platforms, mining, and construction sites.

5. Mechanical Design Considerations

5.1 Installation Guidelines

To ensure optimal performance, follow these installation guidelines:

• Minimum bending radius: 1.5 × cable height.

• Directional change limitations: 20 × cable diameter for smooth operation.

• Maximum travel speed: Up to 120 m/min for gantry reeling.

• Torsional stress: Not permitted—ensure the cable is not twisted during installation or operation.

5.2 Optical Element Configuration

The optical element configuration of the cable is designed for robust and efficient communication:

• Central support element to provide mechanical stability.

• Six-tube layout, with 1-3 optical fibers per tube, to allow multiple fibers for increased data transfer capacity.

6. Compliance and Standardization

6.1 Regulatory Compliance

The Feichun PROTOLON(FL)-LWL is designed according to international standards for both medium voltage and fiber-optic cables:

• DIN VDE 0250-813 for medium voltage cables.

• Comprehensive testing protocol including reversed bending tests and reeling performance evaluation to ensure long-term durability and performance.

• Certified according to DIN EN 60811-404 (oil resistance) and HD 2216 (water resistance).

7. Fiber-Optic Installation Considerations

7.1 Professional Installation Requirements

To ensure proper installation of the fiber-optic components, professional installation is essential. Key requirements include:

• Specialized installation skills for fiber-optic cables.

• Factory-based assembly for optimal performance and minimal risk of damage.

• Precise connection dimension management and advanced tooling to ensure that the fibers are properly terminated and do not experience excessive stress during operation.

8. Recommended Applications

8.1 Optimal Use Cases

The Feichun PROTOLON(FL)-LWL is best suited for applications that require both power and data transmission, such as:

• Container handling systems for efficient logistics and communication.

• Mobile crane infrastructure, where both power and data need to be transmitted over long distances.

• Large excavation equipment that needs high resilience and the ability to transmit both electrical power and data.

• Dynamic industrial platforms requiring integrated communication infrastructure for real-time monitoring and control.

8.2 Installation Precautions

During installation, it’s important to:

• Avoid torsional stress on the cable, as this can cause damage to the fibers.

• Maintain the recommended bending radius to avoid degradation of the insulation or fiber-optic components.

• Implement proper cable management strategies, such as using cable guides or support brackets, to prevent unnecessary strain.

Conclusion

The Feichun PROTOLON(FL)-LWL integrated medium voltage flat reeling cable is a technological breakthrough that offers seamless power and data transmission for mobile industrial applications.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.