Feichun TENAX TTS-LWL (N)TSCGEWOEU: Advanced Hybrid Medium Voltage Reeling Cable with Integrated Fiber Optic Technology

The TENAX TTS-LWL (N)TSCGEWOEU is a cutting-edge hybrid cable solution designed to handle both power and data transmission in extreme industrial environments.

Combining high-performance electrical conductors with integrated fiber optic technology, this cable ensures simultaneous, reliable transmission of power and data, making it an ideal choice for industries where high mechanical stress, dynamic movements, and real-time data are essential.

Whether it’s for container crane systems, automated industrial machinery, or high-speed material handling systems, the TENAX TTS-LWL (N)TSCGEWOEU provides unparalleled flexibility, durability, and performance.

II. Technical Overview

A. Primary Application Domains

The TENAX TTS-LWL (N)TSCGEWOEU is primarily designed for environments where high mechanical stress resistance and the need for simultaneous power and data transmission are crucial. Its versatile applications include:

• High-performance mobile equipment: Ideal for demanding mobile applications where both power and data need to be transmitted over extended distances and across moving parts.

• Container crane systems: Perfect for high-reel, high-speed cranes in ports and terminals, ensuring smooth power and data flow in high-traffic, dynamic environments.

• Industrial applications: Tailored for operations requiring a combination of power and data transmission under extreme conditions, such as high mechanical stress, rapid movement, and complex dynamic loads.

These features make the TENAX TTS-LWL (N)TSCGEWOEU essential for environments like ports, mining, automation systems, and more.

B. Distinctive Design Characteristics

Conductor Specifications

The electrical conductors in this hybrid cable are made from pure copper, offering high conductivity and durability.

The conductors are finely stranded (Class 5) to ensure maximum flexibility and performance. The cable complies with DIN EN 60228 and VDE 0295 standards, ensuring optimal conductivity and longevity.

Fiber Optic Capabilities

Integrated within the cable are 12 fiber optic fibers, offering high-speed data transmission with low attenuation and high bandwidth.

This hybrid solution supports various fiber types, including 50/125μm graded-index fiber, 62.5/125μm graded-index fiber, and E9/125μm single-mode fiber, allowing for flexibility in different data transmission requirements.

• 50/125μm Fiber: Offers excellent attenuation values and high bandwidth, ideal for general industrial and data communication use.

• 62.5/125μm Fiber: Typically used in older systems but still provides great performance.

• E9/125μm Single-mode Fiber: Best suited for long-distance and high-performance data transmission, with ultra-low attenuation.

Electrical Parameters

The TENAX TTS-LWL (N)TSCGEWOEU is designed for high-voltage environments, with several voltage configurations to suit various applications.

This cable is engineered for low electrical interference and high voltage tolerance, providing stable and reliable operation in a range of industrial settings.

III. Performance Characteristics

A. Thermal Performance

The TENAX TTS-LWL (N)TSCGEWOEU cable has outstanding thermal stability, designed to operate in extreme temperatures.

• Continuous Operation: The conductor can operate at temperatures up to 90°C, allowing for extended use in industrial environments.

• Short-Circuit Tolerance: The cable is designed to tolerate short-circuit temperatures up to 250°C without damage.

B. Mechanical Endurance

The TENAX TTS-LWL (N)TSCGEWOEU is designed to withstand heavy mechanical stress, making it perfect for use in high-movement, high-stress environments.

• Maximum Tensile Load: Standard operation up to 20 N/mm² and in high-acceleration scenarios up to 25 N/mm².

• Minimal Bending Radius: The cable is designed for minimal bending, with a specified radius for ease of installation and operation.

• Maximum Travel Speed: It can handle travel speeds of up to 180 m/min, making it ideal for dynamic, high-speed environments.

C. Environmental Resistance

The TENAX TTS-LWL (N)TSCGEWOEU is built to perform in harsh environments. It is highly resistant to:

• Ozone: Ensuring long-term durability in outdoor and chemical-exposure environments.

• UV Radiation: UV-resistant sheath ensures it won't degrade over time when exposed to sunlight.

• Oil Resistance: It can withstand oil and grease, essential for industrial and manufacturing applications.

• Abrasion Resistance: The cable’s tough outer sheath is designed to resist wear and tear from mechanical impact.

IV. Sheath and Protection Features

Inner Sheath

The inner sheath is made from a specialized rubber compound, engineered to withstand harsh mechanical forces and environmental conditions. The sheath meets 5GM3 standards for robust protection and durability.

Torsion Protection

To prevent damage from twisting, the TENAX TTS-LWL (N)TSCGEWOEU features an anti-torsion polyester braid. This adds to the overall structural integrity of the cable, ensuring it maintains its form and function under dynamic loading conditions.

Outer Sheath

The outer sheath is crafted from a high-quality rubber compound, rated at 5GM5. It is designed to resist environmental factors such as UV radiation and ozone. The sheath comes in red or black with a yellow stripe, making it easy to identify in complex industrial environments.

V. Certification and Compliance

The TENAX TTS-LWL (N)TSCGEWOEU cable complies with international standards, ensuring its reliability and safety across various regions.

• DIN VDE 0250-813: Compliant with European standards for industrial cables.

• GOST-R/-K/-B Certifications: Adheres to Russian standards for cables.

• Fire Certificate of the Russian Federation: Ensures fire safety and compliance in Russian markets.

This makes the cable suitable for global applications, meeting the high standards of various industrial and regulatory bodies.

VI. Comparative Advantages

The TENAX TTS-LWL (N)TSCGEWOEU offers several advantages over traditional cables:

• Integrated Power and Data Transmission: Unlike separate power and data cables, this hybrid solution reduces the complexity of installation and maintenance.

• Multiple Fiber Type Options: Tailored to specific data transmission needs, whether it’s for general use, high-speed networks, or long-distance communication.

• Superior Mechanical Flexibility: Able to handle dynamic, high-stress environments without sacrificing performance.

• Exceptional Thermal Stability: Maintains reliable operation across a wide range of temperatures, ensuring long-lasting functionality.

• Advanced Cable Engineering: Designed with cutting-edge materials and technologies, ensuring higher performance, safety, and durability.

VII. Potential Applications

The TENAX TTS-LWL (N)TSCGEWOEU is designed for use in various industrial applications, including:

• Container terminal logistics: For high-speed cranes, automated systems, and real-time data processing.

• Large mobile industrial machinery: Including equipment used in mining, construction, and manufacturing.

• Automated industrial equipment: Essential for robotic systems, automated assembly lines, and other machinery requiring both power and data.

• Marine and offshore applications: Reliable for cranes, winches, and other heavy-duty equipment used in offshore industries.

• High-speed material handling systems: Perfect for conveyor systems, automated sorting, and packaging lines.

VIII. Installation Considerations

When installing the TENAX TTS-LWL (N)TSCGEWOEU, there are several key factors to consider:

• Specialized Fiber Optic Handling: Ensure proper handling and installation techniques to avoid damaging the fiber optic components.

• Tensile Load Limits: Adhere to the specified tensile load ratings to avoid damage during installation and operation.

• Directional Change Requirements: Take into account the cable's bending radius and directional change tolerance to maintain optimal performance.

IX. Technical Support and Consultation

Feichun offers comprehensive technical support to assist with installation, troubleshooting, and optimizing cable performance. We provide:

• Manufacturer Consultation: Tailored advice for specific applications.

• Custom Configurations: Options to meet unique operational needs.

• Expert Support: Our team is available to guide you through complex installations and applications.

The TENAX TTS-LWL (N)TSCGEWOEU hybrid cable represents a revolutionary solution for industries that demand both power and data transmission in one durable, flexible, and reliable package. Whether used in container cranes, mining, or automated industrial systems, this cable delivers unmatched performance, versatility, and environmental resilience.

With its advanced design, high standards of manufacture, and comprehensive certification, it provides businesses with a reliable, efficient solution for modern industrial challenges.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.