PROTOLON(M)-R FO Medium Voltage Reeling Cable: Product Introduction Outline

Feichun Cable is proud to introduce its PROTOLON(M)-R FO Medium Voltage Reeling Cable, a cutting-edge solution designed specifically for heavy-duty mining operations.

This innovative cable is engineered to withstand the harshest conditions encountered in open-cast mining, making it an indispensable component for any modern mining fleet.

The PROTOLON(M)-R FO cable is not just about power—it integrates fiber optic technology, providing a unique combination of medium voltage electrical performance and high-speed communication.

This ensures that mining operations are not only efficient but also interconnected in real time.

Key Unique Selling Points of the PROTOLON(M)-R FO Cable:

• High Voltage Capacity: Supports a wide range of medium voltage operations (3.6/6 kV to 20/35 kV).

• Integrated Fiber Optic Technology: Seamlessly combines power and data transmission, offering mining operations a single solution for both electrical and communication needs.

• Mechanical Resilience: Engineered for high flexibility, tensile load capacity, and torsional stress resistance, ideal for reeling applications.

• Environmental Protection: Designed to resist extreme weather conditions, UV, ozone, and moisture, making it suitable for the most challenging mining environments.

II. Application Specifics

The PROTOLON(M)-R FO Medium Voltage Reeling Cable is specially designed for industries where open-cast mining operations require durable, reliable, and versatile cable solutions.

The cable is ideal for heavy-duty machinery like excavators, dumpers, and mobile crushers, where high flexibility and mechanical stress resistance are critical.

Primary Target Industries

• Open-Cast Mining: The cable is designed to handle the continuous movement and mechanical stress of excavators, dumpers, and mobile crushers working in open-cast mining applications.

Specific Machine Applications

• Excavators: These machines require high flexibility in the cables due to their constant movement. The PROTOLON(M)-R FO cable ensures that the power supply is stable while withstanding mechanical stress.

• Dumpers: Operating in challenging environments, these vehicles need a reliable power supply that doesn’t falter under load. The PROTOLON(M)-R FO cable ensures uninterrupted power and communication.

• Mobile Crushers: Continuous movement and high mechanical stress make these machines particularly demanding on cables. This medium voltage reeling cable is ideal for handling both power and data needs.

Flexibility and Mechanical Stress Resistance

The PROTOLON(M)-R FO cable is designed to handle extreme mechanical stress and high flexibility requirements. It is built to resist tensile loads and torsional stress while maintaining reliable electrical performance.

III. Technical Specifications

A. Electrical Characteristics

The PROTOLON(M)-R FO cable is designed to operate across a range of medium voltage levels, making it suitable for various heavy-duty mining operations.

• Voltage Range: The cable is available in voltage configurations from 3.6/6 kV to 20/35 kV, ensuring compatibility with different power supply requirements.

• Maximum Permissible Operating Voltages: It can operate at up to 36 kV, offering excellent flexibility in varying operational conditions.

• AC and DC Test Voltage Capabilities: The cable can withstand both AC and DC test voltages, ensuring robust electrical insulation and protection.

B. Conductor and Insulation Design

Conductor: The cable features electrolytic copper conductors, which offer excellent conductivity, ensuring efficient power transmission.

Stranding Class: The conductors are designed with an optimal stranding class to minimize signal loss and enhance durability.

Conductor Properties: The copper conductors are designed to handle high current without heating up, which is crucial for heavy-duty mining applications.

Insulation:

The cable uses PROTOLON insulation technology, which ensures high-performance insulation for both electrical and environmental protection.

Material Composition: The insulation is composed of high-performance materials, ensuring longevity and superior protection against external factors.

Enhanced Electrical Field Control: The insulation technology is designed to control the electrical field effectively, preventing interference and ensuring the cable’s reliability in demanding conditions.

C. Fiber Optic Integration

One of the standout features of the PROTOLON(M)-R FO cable is its fiber optic integration, allowing for seamless data transmission alongside electrical power supply.

Fiber Specifications:

Available in G50/125, G62.5/125, and E9/125 fiber types, these specifications ensure high-performance communication for the mining operations.

Diameter and Coating Details: The fibers are coated with protective layers that enhance their durability and performance in harsh mining environments.

Optical Performance Characteristics:

Attenuation Rates: The fibers have low attenuation rates, ensuring that data signals remain strong over long distances.

Bandwidth: High bandwidth capabilities allow for real-time communication and data transfer.

Numerical Aperture: The fibers are designed to have an optimal numerical aperture, ensuring efficient light transmission for clear, fast communication.

Fiber Arrangement and Coding: The fibers are carefully arranged and coded to maintain efficient communication and easy identification.

IV. Mechanical and Environmental Resilience

A. Mechanical Parameters

The PROTOLON(M)-R FO cable is engineered to withstand extreme mechanical forces, ensuring that it performs consistently, even in the most demanding mining operations.

• Tensile Load Capabilities: The cable can withstand high tensile loads, ensuring that it remains intact under heavy stress during reeling and unrolling.

• Torsional Stress Resistance: The cable is designed to resist torsional stress, making it ideal for applications that require frequent movement and rotation.

• Bending Radius Specifications: It has a flexible design that allows it to bend without causing damage, making it suitable for tight spaces.

• Winding Speed Capabilities: The cable is built to handle high winding speeds, ensuring efficient operation in automated systems.

B. Environmental Resistance

The PROTOLON(M)-R FO cable is not only mechanically resilient but also highly resistant to environmental factors.

Temperature Range:

The cable performs excellently in both fixed installation and fully flexible operation, withstanding a wide temperature range.

It can operate effectively in both extreme heat and cold conditions, making it suitable for diverse climates and mining regions.

Weather Resistance:

UV Protection: The cable is protected against UV degradation, ensuring long-term outdoor use without losing its effectiveness.

Ozone Resistance: It is resistant to ozone, which can degrade other cables over time.

Moisture Resistance: The cable is designed to resist moisture ingress, making it suitable for underground operations and wet environments.

V. Safety and Compliance

The PROTOLON(M)-R FO cable adheres to the highest safety and quality standards, ensuring that it meets the demanding requirements of mining operations.

Certifications:

MSHA P-189-4: This cable is compliant with MSHA standards, ensuring safe operation in underground mines.

Russian Federation Fire Certificate: The cable complies with Russian fire safety regulations, offering fire resistance for safety in challenging environments.

GOST Standards: The cable meets GOST standards, which are essential for mining operations in Russia and other former Soviet Union countries.

Fire Resistance: The cable is designed with fire-resistant properties according to EN 60332-1-2, ensuring safe operation even in case of fire.

Oil Resistance: The materials used are resistant to oil and other chemicals commonly found in mining environments.

VI. Installation Considerations

The proper installation of the PROTOLON(M)-R FO cable is crucial for ensuring optimal performance.

Recommended Installation Practices:

The cable should be installed by professionals following industry standards and best practices to avoid damage during installation.

Special Requirements for Fiber Optic Termination: Proper termination of the fiber optic components is essential to ensure high-speed, reliable data transmission.

Importance of Professional Installation: Given the complexity of the cable’s construction, it’s recommended that experienced technicians handle the installation to ensure safety and long-term reliability.

Customization Options: Feichun Cable offers customization options to meet the specific needs of various mining operations, including different lengths, voltages, and fiber optic configurations.

VII. Competitive Advantages

The PROTOLON(M)-R FO cable stands out from other medium voltage cables due to its unique design and exceptional performance.

Unique Design Features:

The integration of fiber optics with medium voltage power cables is a significant advantage, allowing mining operations to streamline their electrical and communication systems.

Performance Benefits for Mining Operations:

This cable enhances operational efficiency, improves safety, and ensures reliability, reducing downtime and increasing productivity.

Reliability and Durability:

With its superior mechanical and environmental resistance, this cable offers long-term reliability, reducing maintenance costs and improving overall operational performance.

VIII. Conclusion

The PROTOLON(M)-R FO Medium Voltage Reeling Cable is an innovative solution designed to meet the challenging demands of open-cast mining. With its exceptional mechanical resilience, environmental protection, and integrated fiber optic technology, it offers a powerful and reliable solution for mining operations.

Whether you are operating excavators, dumpers, or mobile crushers, the PROTOLON(M)-R FO cable will ensure that your machines are powered and connected for optimal performance.

For more information or to request a quote, please contact us today. Feichun Cable is here to help you streamline your mining operations with high-quality, reliable cable solutions.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.