Cable FXG \/ FXG-D | Neoprene Flat Cable for Heavy-Duty Festoon | Feichun Cable<\/title>\n<meta name=\"description\" content=\"Engineering guide to Cable FXG \/ FXG-D neoprene flat festoon cable: 0.6\/1 kV power and control branches, 300\/500 V data cable, d \u00d7 B matrices, EMC screens, 180 m\/min travel and selection guidance.\">\n<meta name=\"robots\" content=\"index,follow\">\n<style>\n:root{--bg:#070b10;--p:#0d1921;--p2:#102733;--ink:#e8f3f5;--muted:#a9bec7;--line:#284b5b;--c:#55dff7;--g:#a6ded9;--gold:#f0c865;--r:#ff9297;--source:#9ed7f2;--derived:#bfe5a5;--tbc:#ffcf9c}*{box-sizing:border-box}html{scroll-behavior:smooth}body{margin:0;background:var(--bg);color:var(--ink);font:16px\/1.68 Arial,Helvetica,sans-serif}.wrap{max-width:1840px;margin:auto;padding:0 28px}a{color:var(--c);text-decoration:none}a:hover{text-decoration:underline}.hero{padding:72px 0;background:radial-gradient(circle at 8% 5%,rgba(85,223,247,.22),transparent 34%),radial-gradient(circle at 92% 8%,rgba(240,200,101,.18),transparent 34%),linear-gradient(135deg,#041018,#0d4652)}h1{font-size:50px;line-height:1.1;max-width:1780px;margin:20px 0 18px}h2{margin:58px 0 18px;border-left:7px solid var(--c);padding-left:15px;line-height:1.25}h3{color:var(--c);margin-top:28px}.lead{font-size:21px;max-width:1710px;color:#effaff}.eyebrow{letter-spacing:2px;text-transform:uppercase;color:var(--gold);font-weight:bold}.badges,.meta{display:flex;gap:10px;flex-wrap:wrap}.badges span,.meta span{background:#071821;border:1px solid var(--line);border-radius:22px;padding:8px 14px;font-weight:bold}.cards,.grid{display:grid;grid-template-columns:repeat(auto-fit,minmax(250px,1fr));gap:15px;margin:22px 0}.card,.box,.note,.warn{background:var(--p);border:1px solid var(--line);border-radius:10px;padding:18px}.card{border-top:5px solid var(--c)}.card.gold{border-top-color:var(--gold)}.card.green{border-top-color:var(--g)}.card.red{border-top-color:var(--r)}.value{font-size:30px;color:var(--c);font-weight:bold}.note{border-left:7px solid var(--c);margin:15px 0}.warn{border-left:7px solid var(--r);margin:15px 0}.goldnote{border-left-color:var(--gold)}.toc{background:var(--p);border:1px solid var(--line);padding:20px;border-left:7px solid var(--c);margin:24px 0}.toc ol{columns:2}.scroll{overflow:auto;margin:18px 0}table{width:100%;border-collapse:collapse;background:#071821;min-width:1450px}caption{text-align:left;padding:10px 0;color:var(--g);font-weight:bold}th,td{border:1px solid var(--line);padding:8px 9px;vertical-align:top}th{background:var(--p2);color:#f4f9fb;position:sticky;top:0}td.key{color:var(--c);font-weight:bold}td.source{color:var(--source)}td.derived{color:var(--derived);font-weight:bold}td.tbc{color:var(--tbc);font-weight:bold}code{color:#f0d59e;background:#071821;padding:2px 5px;border-radius:4px;white-space:nowrap}.formula{white-space:pre-line;background:#071821;border:1px solid var(--line);padding:18px;font-family:ui-monospace,SFMono-Regular,Consolas,monospace}.svg{border:1px solid var(--line);padding:10px;background:#071821;margin:22px 0}.svg svg{width:100%;height:auto;display:block}.svg-caption{font-size:13px;color:#91a9b4;margin:8px 2px 0}.small{font-size:12px;color:#91a9b4}.contact{display:grid;grid-template-columns:1fr 1fr;gap:12px}.contact div{background:#071821;border:1px solid var(--line);padding:15px}.source-list li{margin:9px 0}blockquote{margin:24px 0;padding:20px 24px;background:#071821;border-left:7px solid var(--gold);font-size:20px;color:#fff1c8}.pill{display:inline-block;padding:4px 9px;border:1px solid var(--line);border-radius:8px;margin:3px;color:var(--g)}footer{margin-top:58px;background:#02080c;padding:36px 0}.footer-grid{display:grid;grid-template-columns:2fr 1fr;gap:20px}@media(max-width:800px){h1{font-size:32px}.toc ol{columns:1}.contact,.footer-grid{grid-template-columns:1fr}.hero{padding-top:50px}.wrap{padding:0 16px}table{min-width:1120px}}\n<\/style>\n<\/head>\n<body>\n<header class=\"hero\">\n <div class=\"wrap\">\n <div class=\"eyebrow\">Feichun Cable \u00b7 Industrial handling and crane cable engineering<\/div>\n <h1>Cable FXG \/ FXG-D: Neoprene Flat Cable for Heavy-Duty Festoon Systems<\/h1>\n <p class=\"lead\">A practical engineering guide to flat power, control and data cables for crane trolleys, transfer cars, scrapers, steel plants and storage-and-retrieval equipment. The key decision is not simply \u201cflat or round\u201d; it is whether the cable, guide geometry, trolley spacing, speed, temperature and termination method work as one mechanical system.<\/p>\n <div class=\"badges\">\n <span>Heavy-duty festoon<\/span><span>Flat d \u00d7 B geometry<\/span><span>Up to 180 m\/min travel<\/span><span>Ambient flexing \u221230\u2026+85\u00b0C<\/span><span>0.6\/1 kV FXG branches<\/span><span>300\/500 V FXG-D branch<\/span>\n <\/div>\n <div class=\"meta\"><span>English engineering article<\/span><span>Issued 05 August 2026<\/span><span>Full supplied order matrices<\/span><span>Five inline SVG drawings<\/span><\/div>\n <\/div>\n<\/header>\n\n<main class=\"wrap\">\n <nav class=\"toc\" aria-label=\"Article contents\">\n <strong>Navigate this guide<\/strong>\n <ol>\n <li><a href=\"#answer\">What FXG \/ FXG-D is<\/a><\/li>\n <li><a href=\"#rating\">Electrical, mechanical and environmental envelope<\/a><\/li>\n <li><a href=\"#construction\">Construction and the flat-cable load path<\/a><\/li>\n <li><a href=\"#matrices\">Complete order matrices<\/a><\/li>\n <li><a href=\"#selection\">How an engineer selects the correct branch<\/a><\/li>\n <li><a href=\"#installation\">Installation, inspection and failure prevention<\/a><\/li>\n <li><a href=\"#compliance\">Standards, documentation and certification<\/a><\/li>\n <li><a href=\"#rfq\">RFQ checklist and Feichun manufacturing route<\/a><\/li>\n <\/ol>\n <\/nav>\n\n <section id=\"answer\">\n <h2>What is Cable FXG \/ FXG-D?<\/h2>\n <blockquote>FXG is a resilient black neoprene \/ polychloroprene flat cable family designed for repeated movement in a festoon system. Its parallel side-by-side core arrangement keeps the cable compact in one bending plane, while the 5GM3 abrasion-resistant rubber sheath is intended for higher mechanical stress than a basic indoor festoon cable.<\/blockquote>\n <p>The family covers three practical functions: <strong>FXG control<\/strong>, <strong>FXG power<\/strong> and <strong>FXG-D data \/ paired conductors<\/strong>. Screened branches are provided for applications that need an engineered EMC path. The supplied record identifies the type families as <code>NGFLG\u00d6U-J\/-O<\/code>, <code>(N)GFLCG\u00d6U-J\/-O (EMV)<\/code> and <code>M(StD)H\u00d6U (EMV)<\/code>.<\/p>\n <p>There is an important rating distinction. The general record states <strong>U\u2080\/U = 300\/500 V according to DIN VDE<\/strong> and also states suitability for <strong>0.6\/1 kV<\/strong>. In the detailed matrices, the FXG control and power branches are marked <strong>0.6\/1 kV<\/strong>, while FXG-D data rows are marked <strong>300\/500 V<\/strong>. The exact branch, marking and applicable release must therefore be fixed before quotation.<\/p>\n <div class=\"cards\">\n <div class=\"card\"><div class=\"value\">180 m\/min<\/div><div>Maximum travel speed stated for the festoon application. Treat it as an application limit, not as a universal life guarantee for every size.<\/div><\/div>\n <div class=\"card gold\"><div class=\"value\">d \u00d7 B<\/div><div>Each order row gives cable thickness \u00d7 flat width. Use this geometry when checking the trolley, guide clearance and bending direction.<\/div><\/div>\n <div class=\"card green\"><div class=\"value\">85\u00b0C<\/div><div>Ambient temperature limit for flexing and fixed installation in the supplied FXG record; conductor operating temperature is listed separately as 90\u00b0C.<\/div><\/div>\n <div class=\"card red\"><div class=\"value\">80%<\/div><div>Minimum braid coverage stated for the screened (N)GFLCG\u00d6U-J\/-O construction.<\/div><\/div>\n <\/div>\n <p class=\"note\"><strong>Public product context.<\/strong> The official Conductix-Wampfler webshop lists an FXG screened control cable as a flat rubber cable with 0.6\/1 kV maximum voltage, earth and screen, and the order number <code>131221-F4G1,5C#<\/code>. That page supports the family terminology; the full matrices below remain transcribed from the supplied FXG \/ FXG-D record and should be checked against the released Feichun drawing for the actual project.<\/p>\n <\/section>\n\n <section id=\"rating\">\n <h2>Electrical, mechanical and environmental envelope<\/h2>\n <div class=\"grid\">\n <div class=\"box\"><h3>Electrical<\/h3><p><strong>General family statement:<\/strong> U\u2080\/U = 300\/500 V acc. DIN VDE; also suitable for 0.6\/1 kV.<\/p><p><strong>Detailed branches:<\/strong> FXG control and power: 0.6\/1 kV; FXG-D data: 300\/500 V.<\/p><p><strong>AC test voltage:<\/strong> 3 kV.<\/p><p><strong>Ampacity:<\/strong> according to DIN VDE 0298-4.<\/p><\/div>\n <div class=\"box\"><h3>Mechanical<\/h3><p><strong>Festoon travel:<\/strong> up to 180 m\/min.<\/p><p><strong>Dynamic minimum bending radius:<\/strong> according to DIN VDE 0298 Part 3.<\/p><p><strong>Form:<\/strong> flat, with cores or bundles arranged parallel side by side.<\/p><p><strong>Tensile column:<\/strong> permitted tensile load is listed per order row; the machine load path and safety factor still require engineering review.<\/p><\/div>\n <div class=\"box\"><h3>Thermal<\/h3><p><strong>Ambient, flexing:<\/strong> \u221230\u00b0C\u2026+85\u00b0C.<\/p><p><strong>Ambient, fixed:<\/strong> \u221240\u00b0C\u2026+85\u00b0C.<\/p><p><strong>Maximum conductor operating temperature:<\/strong> 90\u00b0C.<\/p><p><strong>Short-circuit conductor temperature:<\/strong> 250\u00b0C.<\/p><p>Other temperatures are available on request.<\/p><\/div>\n <div class=\"box\"><h3>Chemical and environmental<\/h3><p>Ozone resistant \u00b7 oil resistant according to EN 60811-404 \u00b7 UV resistant \u00b7 flame retardant according to IEC 60332-1 \u00b7 RoHS conforming \u00b7 black outer colour.<\/p><p>For steel, foundry, sewage and outdoor service, combine the cable rating with the actual splash, heat, abrasive dust and cleaning-chemical exposure.<\/p><\/div>\n <\/div>\n <div class=\"scroll\"><table><caption>Product envelope \u2014 supplied values are separated from the engineering interpretation<\/caption><thead><tr><th>Parameter<\/th><th>Supplied FXG \/ FXG-D value<\/th><th>Engineering reading<\/th><\/tr><\/thead><tbody><tr><td>Product family<\/td><td>Cable FXG \/ FXG-D<\/td><td>Neoprene flat cable for heavy-duty festoon<\/td><\/tr><tr><td>General rated voltage<\/td><td>300\/500 V acc. DIN VDE; also suitable for 0.6\/1 kV<\/td><td>Do not apply the general statement to a branch without checking its matrix and marking<\/td><\/tr><tr><td>FXG control \/ power matrix<\/td><td>0.6\/1 kV<\/td><td>Power and control branch<\/td><\/tr><tr><td>FXG-D data matrix<\/td><td>300\/500 V<\/td><td>Data \/ paired-conductor branch<\/td><\/tr><tr><td>Travel speed<\/td><td>up to 180 m\/min<\/td><td>Festoon travel value supplied; reeling duty is not assigned by this record<\/td><\/tr><tr><td>Minimum bending radius<\/td><td>according to DIN VDE 0298 Part 3<\/td><td>Exact value and installation category must be confirmed for the selected construction<\/td><\/tr><tr><td>AC test voltage<\/td><td>3 kV<\/td><td>Routine \/ type-test documentation must identify the applicable test method<\/td><\/tr><tr><td>Conductor temperature<\/td><td>90\u00b0C in service; 250\u00b0C short circuit<\/td><td>Separate from the ambient flexing range<\/td><\/tr><tr><td>Ambient temperature<\/td><td>\u221230\u2026+85\u00b0C flexing; \u221240\u2026+85\u00b0C fixed<\/td><td>Other temperatures on request<\/td><\/tr><tr><td>Colour<\/td><td>Black<\/td><td>Confirm print marking and batch traceability on release drawing<\/td><\/tr><\/tbody><\/table><\/div>\n <div class=\"warn\"><strong>Do not collapse four different limits into one number.<\/strong> The 180 m\/min value is travel speed; 85\u00b0C is ambient temperature; 90\u00b0C is maximum conductor temperature in service; 250\u00b0C is the short-circuit conductor temperature. Each belongs to a different verification.<\/div>\n <\/section>\n\n <div class=\"svg\"><div><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1900\" height=\"1060\" viewBox=\"0 0 1900 1060\" role=\"img\" aria-label=\"Schematic cross-section of a Cable FXG flat neoprene festoon cable\">\n<defs>\n <linearGradient id=\"fxg-jacket\" x1=\"0\" y1=\"0\" x2=\"1\" y2=\"1\"><stop stop-color=\"#3c6b6d\"\/><stop offset=\".55\" stop-color=\"#153541\"\/><stop offset=\"1\" stop-color=\"#06131b\"\/><\/linearGradient>\n <radialGradient id=\"fxg-ins\" cx=\".25\" cy=\".2\"><stop stop-color=\"#f3f4d2\"\/><stop offset=\".65\" stop-color=\"#a6b693\"\/><stop offset=\"1\" stop-color=\"#48645b\"\/><\/radialGradient>\n <radialGradient id=\"fxg-cu\" cx=\".25\" cy=\".2\"><stop stop-color=\"#f8d08d\"\/><stop offset=\".63\" stop-color=\"#bd6f36\"\/><stop offset=\"1\" stop-color=\"#603019\"\/><\/radialGradient>\n <pattern id=\"fxg-strand\" width=\"14\" height=\"14\" patternUnits=\"userSpaceOnUse\"><circle cx=\"3\" cy=\"3\" r=\"2.8\" fill=\"#ffd995\"\/><circle cx=\"10\" cy=\"4\" r=\"2.5\" fill=\"#a84e28\"\/><circle cx=\"6\" cy=\"11\" r=\"2.6\" fill=\"#db8042\"\/><\/pattern>\n <marker id=\"fxg-arrow\" markerWidth=\"12\" markerHeight=\"12\" refX=\"10\" refY=\"4\" orient=\"auto\"><path d=\"M0 0L12 4L0 8Z\" fill=\"#d9edf0\"\/><\/marker>\n<\/defs>\n<rect width=\"1900\" height=\"1060\" fill=\"#06131b\"\/>\n<text x=\"60\" y=\"62\" fill=\"#55dff7\" font-family=\"Arial\" font-size=\"36\" font-weight=\"700\">Cable FXG \/ FXG-D \u2014 flat neoprene architecture<\/text>\n<text x=\"60\" y=\"102\" fill=\"#adc4ce\" font-family=\"Arial\" font-size=\"18\">Parallel side-by-side cores \u00b7 3GI3 rubber insulation \u00b7 abrasion-resistant 5GM3 outer sheath.<\/text>\n<text x=\"60\" y=\"138\" fill=\"#ffaaa5\" font-family=\"Arial\" font-size=\"16\">Schematic only \u2014 not to scale and not a released manufacturing drawing. The selected order number controls d \u00d7 B.<\/text>\n<g transform=\"translate(120 290)\">\n <rect x=\"0\" y=\"0\" width=\"900\" height=\"490\" rx=\"70\" fill=\"url(#fxg-jacket)\" stroke=\"#8ab8ba\" stroke-width=\"18\"\/>\n <rect x=\"42\" y=\"42\" width=\"816\" height=\"406\" rx=\"52\" fill=\"#102d38\" stroke=\"#b1d2ce\" stroke-width=\"8\" stroke-dasharray=\"18 10\"\/>\n <g stroke=\"#eef6ef\" stroke-width=\"6\">\n <g transform=\"translate(120 85)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(325 85)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(530 85)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(735 85)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(120 305)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(325 305)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(530 305)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <g transform=\"translate(735 305)\"><circle cx=\"0\" cy=\"0\" r=\"92\" fill=\"url(#fxg-ins)\"\/><circle cx=\"0\" cy=\"0\" r=\"57\" fill=\"url(#fxg-cu)\"\/><circle cx=\"0\" cy=\"0\" r=\"36\" fill=\"url(#fxg-strand)\"\/><\/g>\n <\/g>\n <g fill=\"#0a1d24\" font-family=\"Arial\" font-size=\"20\" font-weight=\"700\"><text x=\"112\" y=\"92\">1<\/text><text x=\"317\" y=\"92\">2<\/text><text x=\"522\" y=\"92\">3<\/text><text x=\"727\" y=\"92\">4<\/text><text x=\"105\" y=\"312\">5<\/text><text x=\"310\" y=\"312\">6<\/text><text x=\"515\" y=\"312\">7<\/text><text x=\"715\" y=\"312\">G<\/text><\/g>\n <line x1=\"0\" y1=\"530\" x2=\"900\" y2=\"530\" stroke=\"#e4c779\" stroke-width=\"4\" marker-start=\"url(#fxg-arrow)\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"380\" y=\"570\" fill=\"#e4c779\" font-family=\"Arial\" font-size=\"25\" font-weight=\"700\">B = flat width<\/text>\n <line x1=\"965\" y1=\"0\" x2=\"965\" y2=\"490\" stroke=\"#a6ded9\" stroke-width=\"4\" marker-start=\"url(#fxg-arrow)\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"995\" y=\"260\" fill=\"#a6ded9\" font-family=\"Arial\" font-size=\"25\" font-weight=\"700\" transform=\"rotate(90 995 260)\">d = thickness<\/text>\n<\/g>\n<g font-family=\"Arial\" fill=\"#eaf6f8\">\n <line x1=\"1030\" y1=\"340\" x2=\"1280\" y2=\"230\" stroke=\"#d9edf0\" stroke-width=\"3\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"1310\" y=\"225\" font-size=\"24\" font-weight=\"700\" fill=\"#55dff7\">1. 5GM3 outer sheath<\/text><text x=\"1310\" y=\"256\" font-size=\"17\">Abrasion-resistant rubber compound for higher dynamic loading.<\/text>\n <line x1=\"1030\" y1=\"470\" x2=\"1280\" y2=\"400\" stroke=\"#d9edf0\" stroke-width=\"3\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"1310\" y=\"395\" font-size=\"24\" font-weight=\"700\" fill=\"#e4c779\">2. Flat envelope<\/text><text x=\"1310\" y=\"426\" font-size=\"17\">The catalogue geometry is d \u00d7 B, not a round-cable diameter.<\/text>\n <line x1=\"1010\" y1=\"610\" x2=\"1280\" y2=\"570\" stroke=\"#d9edf0\" stroke-width=\"3\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"1310\" y=\"565\" font-size=\"24\" font-weight=\"700\" fill=\"#a6ded9\">3. 3GI3 core insulation<\/text><text x=\"1310\" y=\"596\" font-size=\"17\">Rubber insulation supports repeated movement in the supplied duty envelope.<\/text>\n <line x1=\"990\" y1=\"720\" x2=\"1280\" y2=\"735\" stroke=\"#d9edf0\" stroke-width=\"3\" marker-end=\"url(#fxg-arrow)\"\/><text x=\"1310\" y=\"730\" font-size=\"24\" font-weight=\"700\" fill=\"#bfe5a5\">4. Fine copper strands<\/text><text x=\"1310\" y=\"761\" font-size=\"17\">Class 6; for cross-sections \u226525 mm\u00b2 the supplied record specifies class 5.<\/text>\n <rect x=\"1250\" y=\"850\" width=\"570\" height=\"110\" rx=\"12\" fill=\"#081b24\" stroke=\"#315b6f\" stroke-width=\"2\"\/><text x=\"1280\" y=\"888\" font-size=\"18\" fill=\"#ffaaa5\">Flat-cable rule:<\/text><text x=\"1280\" y=\"920\" font-size=\"17\">keep the cable in its designed plane;<\/text><text x=\"1280\" y=\"947\" font-size=\"17\">avoid edge loading and uncontrolled twist.<\/text>\n<\/g>\n<\/svg><\/div><div class=\"svg-caption\">Figure 1 \u2014 schematic FXG flat cross-section. The drawing explains the construction logic; it is not a dimensional manufacturing drawing.<\/div><\/div>\n\n <section id=\"construction\">\n <h2>Construction: why the flat form matters in a festoon<\/h2>\n <p>The supplied design uses bare copper strands, class 6 according to VDE 0295, with <strong>class 5 for cross-sections \u226525 mm\u00b2<\/strong>. The cores are placed parallel side by side rather than built into a round multi-layer bundle. Core insulation is rubber compound <code>3GI3<\/code>; the outer sheath is abrasion-resistant rubber compound <code>5GM3<\/code>.<\/p>\n <p>That arrangement is valuable where trolley clearance is limited and the cable repeatedly folds in one plane. The compact package can reduce the required festoon envelope, but it also makes installation discipline more important: a flat cable should not be allowed to roll onto its edge, twist between trolleys or be pinched by a clamp that was designed for round cable.<\/p>\n <div class=\"scroll\"><table><caption>Construction details from the supplied FXG \/ FXG-D record<\/caption><thead><tr><th>Construction item<\/th><th>Supplied design detail<\/th><th>Why the item matters in service<\/th><\/tr><\/thead><tbody><tr><td>Conductor<\/td><td>Bare copper strands<\/td><td>Fine strands accommodate repeated movement; conductor resistance and heating still follow the selected cross-section<\/td><\/tr><tr><td>Conductor class<\/td><td>Class 6 according to VDE 0295; \u226525 mm\u00b2 class 5<\/td><td>Use the correct class when reviewing flexibility and termination tooling<\/td><\/tr><tr><td>Core arrangement<\/td><td>Cores or bundles parallel side by side<\/td><td>Creates the flat d \u00d7 B geometry and a preferred bending plane<\/td><\/tr><tr><td>Core insulation<\/td><td>Rubber compound 3GI3<\/td><td>Thermal and flexing performance of the individual cores<\/td><\/tr><tr><td>Core identification<\/td><td>According to VDE 0293-308: up to 5 cores coloured; \u22656 cores black with white numerals + GN\/YE<\/td><td>Avoids wiring errors during replacement and termination<\/td><\/tr><tr><td>Outer sheath<\/td><td>Abrasion-resistant rubber compound 5GM3<\/td><td>Wear barrier against trolley contact, guide friction and industrial handling<\/td><\/tr><tr><td>Screened EMV type 1<\/td><td>(N)GFLCG\u00d6U-J\/-O: braid of tinned copper wires, minimum coverage 80%<\/td><td>Low-impedance shield path only when bonding and termination are engineered<\/td><\/tr><tr><td>Screened EMV type 2<\/td><td>M(StD)H\u00d6U: coated foil and wrapped tinned wire<\/td><td>Screen construction and termination method must be released together<\/td><\/tr><tr><td>Colour<\/td><td>Black<\/td><td>Confirm marking, colour and batch identification on the final drawing<\/td><\/tr><\/tbody><\/table><\/div>\n <p class=\"note\"><strong>EMV \/ EMC is a system property.<\/strong> A screen inside the cable cannot compensate for an interrupted shield termination, an unbonded trolley, a long pigtail or a poorly designed cabinet entry. The screen type, coverage, termination and continuity test belong in the RFQ and inspection plan.<\/p>\n <\/section>\n\n <div class=\"svg\"><div><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1900\" height=\"1090\" viewBox=\"0 0 1900 1090\" role=\"img\" aria-label=\"Heavy duty festoon application scene for Cable FXG\">\n<defs>\n <linearGradient id=\"fs-sky\" x1=\"0\" x2=\"0\" y1=\"0\" y2=\"1\"><stop stop-color=\"#0c4052\"\/><stop offset=\"1\" stop-color=\"#06131b\"\/><\/linearGradient>\n <marker id=\"fs-arrow\" markerWidth=\"12\" markerHeight=\"12\" refX=\"10\" refY=\"4\" orient=\"auto\"><path d=\"M0 0L12 4L0 8Z\" fill=\"#d9edf0\"\/><\/marker>\n<\/defs>\n<rect width=\"1900\" height=\"1090\" fill=\"url(#fs-sky)\"\/><rect y=\"800\" width=\"1900\" height=\"290\" fill=\"#09222b\"\/>\n<text x=\"60\" y=\"62\" fill=\"#55dff7\" font-family=\"Arial\" font-size=\"36\" font-weight=\"700\">FXG \/ FXG-D \u2014 heavy-duty festoon duty map<\/text>\n<text x=\"60\" y=\"102\" fill=\"#adc4ce\" font-family=\"Arial\" font-size=\"18\">The flat cable follows the trolley on one plane; the installation must control sag, spacing, edge contact and acceleration.<\/text>\n<g font-family=\"Arial\" fill=\"#eaf6f8\">\n <rect x=\"70\" y=\"170\" width=\"1110\" height=\"570\" rx=\"22\" fill=\"#0b222d\" stroke=\"#55dff7\" stroke-width=\"4\"\/>\n <text x=\"130\" y=\"235\" font-size=\"30\" font-weight=\"700\" fill=\"#55dff7\">Indoor \/ process crane festoon<\/text>\n <path d=\"M130 315H1080\" stroke=\"#b9d5d4\" stroke-width=\"16\"\/><path d=\"M130 294H1080\" stroke=\"#e4c779\" stroke-width=\"4\"\/>\n <g fill=\"#294950\" stroke=\"#d9edf0\" stroke-width=\"4\">\n <rect x=\"250\" y=\"355\" width=\"120\" height=\"80\" rx=\"10\"\/><circle cx=\"280\" cy=\"452\" r=\"16\"\/><circle cx=\"340\" cy=\"452\" r=\"16\"\/>\n <rect x=\"530\" y=\"355\" width=\"120\" height=\"80\" rx=\"10\"\/><circle cx=\"560\" cy=\"452\" r=\"16\"\/><circle cx=\"620\" cy=\"452\" r=\"16\"\/>\n <rect x=\"810\" y=\"355\" width=\"120\" height=\"80\" rx=\"10\"\/><circle cx=\"840\" cy=\"452\" r=\"16\"\/><circle cx=\"900\" cy=\"452\" r=\"16\"\/>\n <\/g>\n <path d=\"M310 435C310 610 590 610 590 435M590 435C590 650 870 650 870 435\" fill=\"none\" stroke=\"#0b1116\" stroke-width=\"76\"\/><path d=\"M310 435C310 610 590 610 590 435M590 435C590 650 870 650 870 435\" fill=\"none\" stroke=\"#55dff7\" stroke-width=\"46\"\/>\n <path d=\"M190 264H995\" stroke=\"#ff9297\" stroke-width=\"5\" marker-end=\"url(#fs-arrow)\"\/><text x=\"470\" y=\"248\" font-size=\"20\" fill=\"#ff9297\">travel speed up to 180 m\/min \u2014 supplied application limit<\/text>\n <text x=\"130\" y=\"690\" font-size=\"19\">trolleys \u00b7 transfer cars \u00b7 storage and retrieval systems<\/text>\n <rect x=\"1220\" y=\"170\" width=\"610\" height=\"570\" rx=\"22\" fill=\"#0b222d\" stroke=\"#e4c779\" stroke-width=\"4\"\/>\n <text x=\"1280\" y=\"235\" font-size=\"30\" font-weight=\"700\" fill=\"#e4c779\">Where the design earns its space<\/text>\n <g font-size=\"21\"><text x=\"1275\" y=\"305\">\u2022 smaller flat envelope than an equivalent round bundle<\/text><text x=\"1275\" y=\"360\">\u2022 parallel cores support single-plane travel<\/text><text x=\"1275\" y=\"415\">\u2022 5GM3 outer sheath resists wear<\/text><text x=\"1275\" y=\"470\">\u2022 +85\u00b0C ambient flexing range in the supplied record<\/text><text x=\"1275\" y=\"525\">\u2022 screened versions available for EMV \/ EMC duties<\/text><text x=\"1275\" y=\"580\">\u2022 control, power and data branches in one family<\/text><text x=\"1275\" y=\"650\" font-size=\"17\" fill=\"#ffaaa5\">The machine guide still decides the actual life.<\/text><\/g>\n <rect x=\"70\" y=\"875\" width=\"1760\" height=\"100\" rx=\"12\" fill=\"#081b24\" stroke=\"#315b6f\" stroke-width=\"2\"\/><text x=\"105\" y=\"914\" font-size=\"18\" fill=\"#ffaaa5\">Do not read 180 m\/min as a universal guarantee:<\/text><text x=\"430\" y=\"914\" font-size=\"18\">verify trolley spacing, cable mass, loop height, guide friction, acceleration, braking and the selected d \u00d7 B.<\/text><text x=\"105\" y=\"946\" font-size=\"17\" fill=\"#adc4ce\">For foundries, steel plants and sewage works, evaluate heat, oil, moisture, ozone, splash and contamination as a combined exposure.<\/text>\n<\/g>\n<\/svg><\/div><div class=\"svg-caption\">Figure 2 \u2014 typical heavy-duty festoon scene: crane trolley, transfer car and storage\/retrieval applications. The scene is schematic; the 180 m\/min value is the supplied application limit.<\/div><\/div>\n\n <section id=\"matrices\">\n <h2>Complete FXG \/ FXG-D order matrices<\/h2>\n <p>These tables preserve the complete conductor schedules, part numbers, d \u00d7 B geometry, copper index, approximate weight, permitted tensile load and minimum-order field supplied for this article. A dash is retained where the supplied record uses a dash. The screened power <code>4 G 95C<\/code> line did not show a minimum-order value in the supplied text, so it is explicitly marked rather than guessed.<\/p>\n <div class=\"scroll\"><table><caption>Control cable FXG \u2014 0.6\/1 kV; source matrix supplied for this article<\/caption><thead><tr><th>Cable family<\/th><th>Conductors \/ cross-section<\/th><th>Part No.<\/th><th>Geometry d \u00d7 B [mm]<\/th><th>Cu approx. [kg\/km]<\/th><th>Weight approx. [kg\/km]<\/th><th>Permitted tensile load [N]<\/th><th>U\u2080\/U<\/th><th>Minimum order quantity<\/th><\/tr><\/thead><tbody><tr><td class=\"key\">Control cable FXG<\/td><td>4 G 1.5<\/td><td><code>131220-F4G1,5#<\/code><\/td><td>6.4 \u00d7 17.5<\/td><td>58<\/td><td>220<\/td><td>180<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>5 G 1.5<\/td><td><code>131220-F5G1,5#<\/code><\/td><td>6.4 \u00d7 22.0<\/td><td>72<\/td><td>280<\/td><td>225<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>7 G 1.5<\/td><td><code>131220-F7G1,5#<\/code><\/td><td>6.0 \u00d7 29.1<\/td><td>101<\/td><td>380<\/td><td>315<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>8 G 1.5<\/td><td><code>131220-F8G1,5#<\/code><\/td><td>6.4 \u00d7 32.0<\/td><td>115<\/td><td>420<\/td><td>360<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>10 G 1.5<\/td><td><code>131220-F10G1,5#<\/code><\/td><td>7.0 \u00d7 41.5<\/td><td>144<\/td><td>580<\/td><td>450<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>12 G 1.5<\/td><td><code>131220-F12G1,5#<\/code><\/td><td>7.0 \u00d7 48.5<\/td><td>173<\/td><td>690<\/td><td>540<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>24 G 1.5<\/td><td><code>131220-F6G4X1,5#<\/code><\/td><td>13.0 \u00d7 55.0<\/td><td>346<\/td><td>1330<\/td><td>1080<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>4 G 2.5<\/td><td><code>131220-F4G2,5#<\/code><\/td><td>8.2 \u00d7 21.2<\/td><td>96<\/td><td>350<\/td><td>300<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>5 G 2.5<\/td><td><code>131220-F5G2,5#<\/code><\/td><td>8.2 \u00d7 26.0<\/td><td>120<\/td><td>430<\/td><td>375<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>7 G 2.5<\/td><td><code>131220-F7G2,5#<\/code><\/td><td>8.2 \u00d7 34.0<\/td><td>168<\/td><td>560<\/td><td>525<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>8 G 2.5<\/td><td><code>131220-F8G2,5#<\/code><\/td><td>8.2 \u00d7 38.5<\/td><td>192<\/td><td>630<\/td><td>600<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>12 G 2.5<\/td><td><code>131220-F12G2,5#<\/code><\/td><td>8.8 \u00d7 56.8<\/td><td>288<\/td><td>1020<\/td><td>900<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Control cable FXG<\/td><td>24 G 2.5<\/td><td><code>131220-F6G4X2,5#<\/code><\/td><td>17.0 \u00d7 72.5<\/td><td>576<\/td><td>2300<\/td><td>1800<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><\/tbody><\/table><\/div><div class=\"scroll\"><table><caption>Screened control cable FXG \u2014 0.6\/1 kV; source matrix supplied for this article<\/caption><thead><tr><th>Cable family<\/th><th>Conductors \/ cross-section<\/th><th>Part No.<\/th><th>Geometry d \u00d7 B [mm]<\/th><th>Cu approx. [kg\/km]<\/th><th>Weight approx. [kg\/km]<\/th><th>Permitted tensile load [N]<\/th><th>U\u2080\/U<\/th><th>Minimum order quantity<\/th><\/tr><\/thead><tbody><tr><td class=\"key\">Screened control cable FXG<\/td><td>4 G 1.5C<\/td><td><code>131221-F4G1,5C#<\/code><\/td><td>8.0 \u00d7 21.5<\/td><td>99<\/td><td>290<\/td><td>90<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened control cable FXG<\/td><td>8 G 1.5C<\/td><td><code>131221-F8G1,5C#<\/code><\/td><td>8.0 \u00d7 39.6<\/td><td>228<\/td><td>550<\/td><td>180<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened control cable FXG<\/td><td>12 G 1.5C<\/td><td><code>131221-F12G1,5C#<\/code><\/td><td>8.0 \u00d7 57.1<\/td><td>342<\/td><td>800<\/td><td>270<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened control cable FXG<\/td><td>4 G 2.5C<\/td><td><code>131221-F4G2,5C#<\/code><\/td><td>8.7 \u00d7 24.8<\/td><td>163<\/td><td>370<\/td><td>150<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened control cable FXG<\/td><td>12 G 2.5C<\/td><td><code>131221-F12G2,5C#<\/code><\/td><td>9.5 \u00d7 69.5<\/td><td>500<\/td><td>1061<\/td><td>450<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><\/tbody><\/table><\/div><div class=\"scroll\"><table><caption>Data cable FXG-D \u2014 300\/500 V; source matrix supplied for this article<\/caption><thead><tr><th>Cable family<\/th><th>Conductors \/ cross-section<\/th><th>Part No.<\/th><th>Geometry d \u00d7 B [mm]<\/th><th>Cu approx. [kg\/km]<\/th><th>Weight approx. [kg\/km]<\/th><th>Permitted tensile load [N]<\/th><th>U\u2080\/U<\/th><th>Minimum order quantity<\/th><\/tr><\/thead><tbody><tr><td class=\"key\">Data cable FXG-D<\/td><td>4 \u00d7 (2\u00d71)C<\/td><td><code>131322-F4X(2X1)C-P#<\/code><\/td><td>11.3 \u00d7 33.8<\/td><td>273<\/td><td>640<\/td><td>120<\/td><td>300\/500 V<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Data cable FXG-D<\/td><td>7 \u00d7 (2\u00d71)C<\/td><td><code>131322-F 7X(2X1)C#<\/code><\/td><td>12.5 \u00d7 59.0<\/td><td>430<\/td><td>1060<\/td><td>210<\/td><td>300\/500 V<\/td><td>–<\/td><\/tr><\/tbody><\/table><\/div><div class=\"scroll\"><table><caption>Power cable FXG \u2014 0.6\/1 kV; source matrix supplied for this article<\/caption><thead><tr><th>Cable family<\/th><th>Conductors \/ cross-section<\/th><th>Part No.<\/th><th>Geometry d \u00d7 B [mm]<\/th><th>Cu approx. [kg\/km]<\/th><th>Weight approx. [kg\/km]<\/th><th>Permitted tensile load [N]<\/th><th>U\u2080\/U<\/th><th>Minimum order quantity<\/th><\/tr><\/thead><tbody><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 4<\/td><td><code>131120-F4G4#<\/code><\/td><td>9.4 \u00d7 25.3<\/td><td>154<\/td><td>490<\/td><td>480<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 6<\/td><td><code>131120-F4G6#<\/code><\/td><td>10.3 \u00d7 28.0<\/td><td>230<\/td><td>600<\/td><td>720<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 10<\/td><td><code>131120-F4G10#<\/code><\/td><td>11.2 \u00d7 33.4<\/td><td>384<\/td><td>840<\/td><td>1200<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 16<\/td><td><code>131120-F4G16#<\/code><\/td><td>13.1 \u00d7 38.8<\/td><td>614<\/td><td>1210<\/td><td>1920<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 25<\/td><td><code>131120-F4G25#<\/code><\/td><td>15.0 \u00d7 48.1<\/td><td>960<\/td><td>1650<\/td><td>3000<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 35<\/td><td><code>131120-F4G35#<\/code><\/td><td>17.0 \u00d7 53.3<\/td><td>1344<\/td><td>2200<\/td><td>4200<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 50<\/td><td><code>131120-F4G50#<\/code><\/td><td>19.6 \u00d7 61.5<\/td><td>1920<\/td><td>3000<\/td><td>6000<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 70<\/td><td><code>131120-F4G70#<\/code><\/td><td>22.6 \u00d7 70.5<\/td><td>2688<\/td><td>4250<\/td><td>8400<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 95<\/td><td><code>131120-F4G95#<\/code><\/td><td>25.2 \u00d7 78.7<\/td><td>3648<\/td><td>5300<\/td><td>11400<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>4 G 120<\/td><td><code>131120-F4G120#<\/code><\/td><td>27.6 \u00d7 86.7<\/td><td>4608<\/td><td>6050<\/td><td>14400<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>5 G 4<\/td><td><code>131120-F5G4#<\/code><\/td><td>9.4 \u00d7 32.2<\/td><td>192<\/td><td>630<\/td><td>600<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>5 G 6<\/td><td><code>131120-F5G6#<\/code><\/td><td>10.3 \u00d7 35.0<\/td><td>288<\/td><td>780<\/td><td>900<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>5 G 10<\/td><td><code>131120-F5G10#<\/code><\/td><td>11.2 \u00d7 41.5<\/td><td>480<\/td><td>1060<\/td><td>1500<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>5 G 16<\/td><td><code>131120-F5G16#<\/code><\/td><td>12.8 \u00d7 47.8<\/td><td>768<\/td><td>1540<\/td><td>2400<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>7 G 4<\/td><td><code>131120-F7G4#<\/code><\/td><td>9.4 \u00d7 41.5<\/td><td>269<\/td><td>830<\/td><td>840<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>7 G 6<\/td><td><code>131120-F7G6#<\/code><\/td><td>10.3 \u00d7 45.8<\/td><td>404<\/td><td>1010<\/td><td>1260<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Power cable FXG<\/td><td>7 G 16<\/td><td><code>131120-F7G16#<\/code><\/td><td>13.7 \u00d7 64.4<\/td><td>1075<\/td><td>2140<\/td><td>3360<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><\/tbody><\/table><\/div><div class=\"scroll\"><table><caption>Screened power cable FXG \u2014 0.6\/1 kV; source matrix supplied for this article<\/caption><thead><tr><th>Cable family<\/th><th>Conductors \/ cross-section<\/th><th>Part No.<\/th><th>Geometry d \u00d7 B [mm]<\/th><th>Cu approx. [kg\/km]<\/th><th>Weight approx. [kg\/km]<\/th><th>Permitted tensile load [N]<\/th><th>U\u2080\/U<\/th><th>Minimum order quantity<\/th><\/tr><\/thead><tbody><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 4C<\/td><td><code>131121-F4G4C#<\/code><\/td><td>11.6 \u00d7 31.9<\/td><td>241<\/td><td>505<\/td><td>240<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 6C<\/td><td><code>131121-F4G6C#<\/code><\/td><td>11.6 \u00d7 34.1<\/td><td>353<\/td><td>610<\/td><td>360<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 10C<\/td><td><code>131121-F4G10C#<\/code><\/td><td>12.7 \u00d7 39.6<\/td><td>497<\/td><td>920<\/td><td>600<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 16C<\/td><td><code>131121-F4G16C#<\/code><\/td><td>14.9 \u00d7 45.7<\/td><td>805<\/td><td>1320<\/td><td>960<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 25C<\/td><td><code>131121-F4G25C#<\/code><\/td><td>16.5 \u00d7 51.7<\/td><td>1200<\/td><td>1720<\/td><td>1500<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 35C<\/td><td><code>131121-F4G35C#<\/code><\/td><td>18.7 \u00d7 60.5<\/td><td>1657<\/td><td>2540<\/td><td>2100<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 50C<\/td><td><code>131121-F4G50C#<\/code><\/td><td>20.5 \u00d7 66.1<\/td><td>2261<\/td><td>3120<\/td><td>3000<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 70C<\/td><td><code>131121-F4G70C#<\/code><\/td><td>24.0 \u00d7 77.0<\/td><td>3259<\/td><td>4680<\/td><td>4200<\/td><td>0.6\/1 kV<\/td><td>–<\/td><\/tr><tr><td class=\"key\">Screened power cable FXG<\/td><td>4 G 95C<\/td><td><code>131121-F4G95C#<\/code><\/td><td>25.3 \u00d7 81.9<\/td><td>4311<\/td><td>5540<\/td><td>5700<\/td><td>0.6\/1 kV<\/td><td><span class=\"tbc\">not shown in supplied line<\/span><\/td><\/tr><\/tbody><\/table><\/div>\n <div class=\"warn\"><strong>Source-format note.<\/strong> The supplied record contains a stray fragment reading \u201cB (1 d FXG\u201d between data sections. It is treated as a page-layout artefact, not as an additional cable row. The unusual part-number spacing in <code>131322-F 7X(2X1)C#<\/code> is preserved exactly as supplied.<\/div>\n <h3>How to read d \u00d7 B<\/h3>\n <div class=\"formula\">d = nominal \/ maximum flat-cable thickness shown in the supplied geometry field\nB = flat-cable width shown in the supplied geometry field\nUse the exact row for trolley slot, clamp opening, guide clearance, bend-plane orientation and packing.\nDo not replace d \u00d7 B with a round-cable diameter assumption.<\/div>\n <\/section>\n\n <div class=\"svg\"><div><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1900\" height=\"1030\" viewBox=\"0 0 1900 1030\" role=\"img\" aria-label=\"Flat cable single-plane bending diagram for Cable FXG\">\n<defs><marker id=\"fb-arrow\" markerWidth=\"12\" markerHeight=\"12\" refX=\"10\" refY=\"4\" orient=\"auto\"><path d=\"M0 0L12 4L0 8Z\" fill=\"#d9edf0\"\/><\/marker><\/defs>\n<rect width=\"1900\" height=\"1030\" fill=\"#06131b\"\/>\n<text x=\"60\" y=\"62\" fill=\"#55dff7\" font-family=\"Arial\" font-size=\"36\" font-weight=\"700\">Dynamic bending \u2014 the flat cable must stay in its working plane<\/text>\n<text x=\"60\" y=\"102\" fill=\"#adc4ce\" font-family=\"Arial\" font-size=\"18\">FXG is a flat festoon construction. The supplied record assigns the minimum dynamic bending radius to DIN VDE 0298 Part 3.<\/text>\n<g font-family=\"Arial\" fill=\"#eaf6f8\">\n <path d=\"M120 655C120 270 780 270 780 655\" fill=\"none\" stroke=\"#101016\" stroke-width=\"118\"\/><path d=\"M120 655C120 270 780 270 780 655\" fill=\"none\" stroke=\"#55dff7\" stroke-width=\"70\"\/><path d=\"M120 655C120 270 780 270 780 655\" fill=\"none\" stroke=\"#b6ebe2\" stroke-width=\"6\"\/>\n <path d=\"M120 655H780\" stroke=\"#e4c779\" stroke-width=\"4\" stroke-dasharray=\"14 10\"\/><text x=\"270\" y=\"210\" font-size=\"27\" font-weight=\"700\" fill=\"#55dff7\">single-plane loop<\/text><text x=\"235\" y=\"248\" font-size=\"18\">flat face follows the trolley motion<\/text><text x=\"200\" y=\"735\" font-size=\"22\" fill=\"#ffaaa5\">Rdynamic = according to DIN VDE 0298 Part 3<\/text>\n <rect x=\"900\" y=\"170\" width=\"420\" height=\"500\" rx=\"18\" fill=\"#0b222d\" stroke=\"#e4c779\" stroke-width=\"4\"\/><text x=\"970\" y=\"235\" font-size=\"28\" font-weight=\"700\" fill=\"#e4c779\">Radius discipline<\/text><text x=\"960\" y=\"310\" font-size=\"21\">\u2022 use d \u00d7 B from the exact row<\/text><text x=\"960\" y=\"360\" font-size=\"21\">\u2022 follow the released VDE rule<\/text><text x=\"960\" y=\"410\" font-size=\"21\">\u2022 keep the bend smooth<\/text><text x=\"960\" y=\"460\" font-size=\"21\">\u2022 avoid a twist at clamps<\/text><text x=\"960\" y=\"510\" font-size=\"21\">\u2022 avoid edgewise bending<\/text><text x=\"960\" y=\"560\" font-size=\"21\">\u2022 inspect the return path<\/text><text x=\"960\" y=\"625\" font-size=\"17\" fill=\"#ffaaa5\">No numeric radius is invented here.<\/text>\n <rect x=\"1400\" y=\"170\" width=\"400\" height=\"500\" rx=\"18\" fill=\"#0b222d\" stroke=\"#ff9297\" stroke-width=\"4\"\/><text x=\"1460\" y=\"235\" font-size=\"28\" font-weight=\"700\" fill=\"#ff9297\">Failure pattern<\/text><path d=\"M1490 335C1490 270 1650 270 1650 335C1650 430 1490 430 1490 335\" fill=\"none\" stroke=\"#ff9297\" stroke-width=\"30\"\/><path d=\"M1490 455L1650 455\" stroke=\"#ff9297\" stroke-width=\"30\"\/><text x=\"1450\" y=\"530\" font-size=\"19\">kink \/ twist \/ edge bite<\/text><text x=\"1450\" y=\"575\" font-size=\"18\" fill=\"#ffaaa5\">often becomes jacket wear,<\/text><text x=\"1450\" y=\"606\" font-size=\"18\" fill=\"#ffaaa5\">core fatigue or screen damage.<\/text>\n <rect x=\"70\" y=\"845\" width=\"1730\" height=\"84\" rx=\"12\" fill=\"#081b24\" stroke=\"#315b6f\" stroke-width=\"2\"\/><text x=\"105\" y=\"884\" font-size=\"18\" fill=\"#ffaaa5\">Engineering inference:<\/text><text x=\"300\" y=\"884\" font-size=\"18\">the flat form reduces package width and helps a single-plane festoon, but it does not make the cable torsion-proof or immune to incorrect clamping.<\/text><text x=\"105\" y=\"914\" font-size=\"17\" fill=\"#adc4ce\">The final installation drawing must show the bend plane, support points and end restraint.<\/text>\n<\/g>\n<\/svg><\/div><div class=\"svg-caption\">Figure 3 \u2014 dynamic bending in the intended plane. The record cites DIN VDE 0298 Part 3 but does not provide one universal numeric radius for every FXG row.<\/div><\/div>\n\n <section id=\"selection\">\n <h2>How an experienced engineer selects the correct FXG branch<\/h2>\n <p>In a crane or transfer system, the electrical cross-section is only one input. I normally freeze the mechanical duty first, then select the electrical branch, and only after that release the screen and termination details.<\/p>\n <div class=\"grid\">\n <div class=\"box\"><h3>1. Confirm the movement<\/h3><p>Is the cable carried by a festoon trolley on one horizontal plane? Record travel length, trolley spacing, loop depth, speed, acceleration, braking and duty cycles. The supplied 180 m\/min value cannot be separated from those variables.<\/p><\/div>\n <div class=\"box\"><h3>2. Confirm the function<\/h3><p>Use the control matrix for 1.5 \/ 2.5 mm\u00b2 control schedules; the power matrix for 4\u2013120 mm\u00b2 multi-core power; and FXG-D for the two supplied paired-data constructions.<\/p><\/div>\n <div class=\"box\"><h3>3. Confirm voltage branch<\/h3><p>Do not quote from the family title alone. Control and power rows are marked 0.6\/1 kV; data rows are marked 300\/500 V. The selected marking and test file must agree.<\/p><\/div>\n <div class=\"box\"><h3>4. Confirm screen need<\/h3><p>Use screened rows only when the signal, drive, instrumentation or machine EMC assessment requires them. Specify braid versus foil\/wrapped-wire design, shield coverage, screen continuity and termination method.<\/p><\/div>\n <div class=\"box\"><h3>5. Confirm environment<\/h3><p>Check \u221230\u2026+85\u00b0C flexing, \u221240\u2026+85\u00b0C fixed, 90\u00b0C conductor service temperature, oil, ozone, UV, moisture and abrasive dust. Foundry and sewage-plant exposure often changes the sheath requirement even when the voltage stays the same.<\/p><\/div>\n <div class=\"box\"><h3>6. Confirm load path<\/h3><p>Use the row\u2019s permitted tensile load as catalogue evidence, not as a free permission to suspend the cable from its copper. Design the trolley clamp, strain relief, end anchorage and service loop with a project safety factor.<\/p><\/div>\n <\/div>\n <p class=\"note\"><strong>Practical comparison inside the family.<\/strong> Unscreened FXG is the compact power\/control choice where EMC is not the governing constraint. Screened FXG adds copper braid or foil\/wrapped-wire structure and therefore changes geometry, copper index, weight, clamp space and termination work. FXG-D is not a substitute for a power row: it has its own 300\/500 V data rating and paired-conductor schedule.<\/p>\n <\/section>\n\n <div class=\"svg\"><div><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1900\" height=\"1080\" viewBox=\"0 0 1900 1080\" role=\"img\" aria-label=\"Schematic comparison of unscreened and screened Cable FXG structures\">\n<defs>\n <radialGradient id=\"sc-cu\" cx=\".25\" cy=\".2\"><stop stop-color=\"#f8d18f\"\/><stop offset=\".65\" stop-color=\"#bb6c34\"\/><stop offset=\"1\" stop-color=\"#5f2c18\"\/><\/radialGradient>\n <marker id=\"sc-arrow\" markerWidth=\"12\" markerHeight=\"12\" refX=\"10\" refY=\"4\" orient=\"auto\"><path d=\"M0 0L12 4L0 8Z\" fill=\"#d9edf0\"\/><\/marker>\n <pattern id=\"sc-braid\" width=\"18\" height=\"18\" patternUnits=\"userSpaceOnUse\"><path d=\"M-3 3L3-3M0 18L18 0M15 21L21 15\" stroke=\"#e4c779\" stroke-width=\"4\"\/><\/pattern>\n<\/defs>\n<rect width=\"1900\" height=\"1080\" fill=\"#06131b\"\/>\n<text x=\"60\" y=\"62\" fill=\"#55dff7\" font-family=\"Arial\" font-size=\"36\" font-weight=\"700\">FXG \/ FXG-D screening options \u2014 choose EMC construction by function<\/text>\n<text x=\"60\" y=\"102\" fill=\"#adc4ce\" font-family=\"Arial\" font-size=\"18\">Schematic comparison of the unscreened family and the two screened design descriptions in the supplied record.<\/text>\n<g font-family=\"Arial\" fill=\"#eaf6f8\">\n <rect x=\"65\" y=\"170\" width=\"550\" height=\"610\" rx=\"18\" fill=\"#0b222d\" stroke=\"#55dff7\" stroke-width=\"4\"\/><text x=\"130\" y=\"235\" font-size=\"29\" font-weight=\"700\" fill=\"#55dff7\">Unscreened FXG<\/text><rect x=\"165\" y=\"325\" width=\"350\" height=\"240\" rx=\"48\" fill=\"#153541\" stroke=\"#8ab8ba\" stroke-width=\"12\"\/><g fill=\"url(#sc-cu)\" stroke=\"#f3f6df\" stroke-width=\"5\"><circle cx=\"250\" cy=\"445\" r=\"66\"\/><circle cx=\"340\" cy=\"445\" r=\"66\"\/><circle cx=\"430\" cy=\"445\" r=\"66\"\/><\/g><text x=\"145\" y=\"650\" font-size=\"19\">power \/ control conductors<\/text><text x=\"145\" y=\"695\" font-size=\"18\" fill=\"#ffaaa5\">No screen assumption from a \u201cC\u201d suffix.<\/text><text x=\"145\" y=\"730\" font-size=\"17\">Confirm the exact order configuration.<\/text>\n <rect x=\"675\" y=\"170\" width=\"550\" height=\"610\" rx=\"18\" fill=\"#0b222d\" stroke=\"#e4c779\" stroke-width=\"4\"\/><text x=\"740\" y=\"235\" font-size=\"29\" font-weight=\"700\" fill=\"#e4c779\">(N)GFLCG\u00d6U-J\/-O<\/text><rect x=\"775\" y=\"325\" width=\"350\" height=\"240\" rx=\"48\" fill=\"url(#sc-braid)\" stroke=\"#e4c779\" stroke-width=\"14\"\/><g fill=\"url(#sc-cu)\" stroke=\"#f3f6df\" stroke-width=\"5\"><circle cx=\"860\" cy=\"445\" r=\"66\"\/><circle cx=\"950\" cy=\"445\" r=\"66\"\/><circle cx=\"1040\" cy=\"445\" r=\"66\"\/><\/g><text x=\"755\" y=\"650\" font-size=\"19\">tinned copper-wire braid<\/text><text x=\"755\" y=\"695\" font-size=\"18\" fill=\"#ffaaa5\">minimum coverage: 80% in supplied record<\/text><text x=\"755\" y=\"730\" font-size=\"17\">used for the EMV \/ screened branch.<\/text>\n <rect x=\"1285\" y=\"170\" width=\"550\" height=\"610\" rx=\"18\" fill=\"#0b222d\" stroke=\"#a6ded9\" stroke-width=\"4\"\/><text x=\"1350\" y=\"235\" font-size=\"29\" font-weight=\"700\" fill=\"#a6ded9\">M(StD)H\u00d6U<\/text><rect x=\"1385\" y=\"325\" width=\"350\" height=\"240\" rx=\"48\" fill=\"#153541\" stroke=\"#a6ded9\" stroke-width=\"14\"\/><rect x=\"1405\" y=\"345\" width=\"310\" height=\"200\" rx=\"38\" fill=\"none\" stroke=\"#bfe5a5\" stroke-width=\"12\" stroke-dasharray=\"25 12\"\/><g fill=\"url(#sc-cu)\" stroke=\"#f3f6df\" stroke-width=\"5\"><circle cx=\"1470\" cy=\"445\" r=\"66\"\/><circle cx=\"1560\" cy=\"445\" r=\"66\"\/><circle cx=\"1650\" cy=\"445\" r=\"66\"\/><\/g><text x=\"1365\" y=\"650\" font-size=\"19\">coated foil + wrapped tinned wire<\/text><text x=\"1365\" y=\"695\" font-size=\"18\" fill=\"#ffaaa5\">screen termination must be designed<\/text><text x=\"1365\" y=\"730\" font-size=\"17\">with the machine EMC bonding method.<\/text>\n <rect x=\"65\" y=\"880\" width=\"1770\" height=\"92\" rx=\"12\" fill=\"#081b24\" stroke=\"#315b6f\" stroke-width=\"2\"\/><text x=\"100\" y=\"918\" font-size=\"18\" fill=\"#ffaaa5\">EMC point:<\/text><text x=\"220\" y=\"918\" font-size=\"18\">a cable screen only works as part of a complete shield path. Specify screen type, coverage, pigtail \/ gland practice and termination continuity in the RFQ.<\/text><text x=\"100\" y=\"947\" font-size=\"17\" fill=\"#adc4ce\">The drawing is schematic; the supplied record is the authority for the named FXG \/ FXG-D variants.<\/text>\n<\/g>\n<\/svg><\/div><div class=\"svg-caption\">Figure 4 \u2014 schematic comparison of unscreened, tinned-copper-braid and foil\/wrapped-wire screen constructions.<\/div><\/div>\n\n <section id=\"installation\">\n <h2>Installation, inspection and failure prevention<\/h2>\n <p>Most festoon cable failures are not caused by copper resistance alone. They begin at the mechanical interface: a cable rolls in a trolley, a clamp bites the flat edge, a loop catches on a guide, a screen is terminated with a long pigtail, or acceleration pulls the service loop against the end restraint.<\/p>\n <div class=\"grid\">\n <div class=\"box\"><h3>At installation<\/h3><ul><li>Verify d \u00d7 B against every trolley, guide and clamp.<\/li><li>Keep the cable in the designed plane and prevent uncontrolled twist.<\/li><li>Respect the applicable DIN VDE 0298 Part 3 dynamic radius.<\/li><li>Use a termination grip that transfers load to the sheath \/ designated reinforcement, not to the conductors.<\/li><li>Keep shield bonding continuous on screened variants.<\/li><\/ul><\/div>\n <div class=\"box\"><h3>During commissioning<\/h3><ul><li>Run slowly and observe the first complete travel cycle.<\/li><li>Check that loops form evenly and do not touch rail hardware.<\/li><li>Measure conductor and shield continuity after termination.<\/li><li>Confirm motor drive \/ control signals do not introduce unacceptable EMC noise.<\/li><li>Record the actual speed, acceleration and ambient temperature.<\/li><\/ul><\/div>\n <div class=\"box\"><h3>During maintenance<\/h3><ul><li>Inspect sheath flattening, longitudinal cuts, abrasion and glazing.<\/li><li>Look for edge bite at trolley entries and end clamps.<\/li><li>Check for hard spots, local heating and unusual loop memory.<\/li><li>Inspect screen continuity and termination torque where applicable.<\/li><li>Replace the cable when damage has entered the insulation or screen system.<\/li><\/ul><\/div>\n <\/div>\n <div class=\"scroll\"><table><caption>Field troubleshooting guide \u2014 engineering interpretation, not a substitute for site risk assessment<\/caption><thead><tr><th>Observed symptom<\/th><th>Likely mechanism<\/th><th>Engineering response<\/th><\/tr><\/thead><tbody><tr><td>Sheath polished on one edge<\/td><td>Cable rolling or edgewise guide contact<\/td><td>Re-align trolley and guide; verify flat orientation and d \u00d7 B clearance<\/td><\/tr><tr><td>Repeated outer-sheath cuts<\/td><td>Abrasive guide, sharp trolley edge or foreign material<\/td><td>Remove the source of abrasion; review 5GM3 suitability and guide finish<\/td><\/tr><tr><td>Loops uneven or colliding<\/td><td>Incorrect trolley spacing, sag or acceleration<\/td><td>Recalculate loop geometry and inspect trolley running resistance<\/td><\/tr><tr><td>Screen continuity intermittent<\/td><td>Broken braid, foil termination or moving pigtail<\/td><td>Redesign screen termination and test continuity over the complete travel<\/td><\/tr><tr><td>Core temperature above expectation<\/td><td>Overcurrent, derating, poor ventilation or damaged conductor<\/td><td>Recheck DIN VDE 0298-4 ampacity basis and installation grouping<\/td><\/tr><tr><td>Cable pulls at end stop<\/td><td>End restraint or tensile path carrying dynamic shock<\/td><td>Rework grip and anchorage; do not use conductor copper as the pulling member<\/td><\/tr><\/tbody><\/table><\/div>\n <\/section>\n\n <div class=\"svg\"><div><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"1900\" height=\"1050\" viewBox=\"0 0 1900 1050\" role=\"img\" aria-label=\"Cable FXG and FXG-D selection flow for control power data and screened applications\">\n<defs><marker id=\"sm-arrow\" markerWidth=\"12\" markerHeight=\"12\" refX=\"10\" refY=\"4\" orient=\"auto\"><path d=\"M0 0L12 4L0 8Z\" fill=\"#d9edf0\"\/><\/marker><\/defs>\n<rect width=\"1900\" height=\"1050\" fill=\"#06131b\"\/>\n<text x=\"60\" y=\"62\" fill=\"#55dff7\" font-family=\"Arial\" font-size=\"36\" font-weight=\"700\">FXG \/ FXG-D selection flow \u2014 quote the function, not only the cross-section<\/text>\n<text x=\"60\" y=\"102\" fill=\"#adc4ce\" font-family=\"Arial\" font-size=\"18\">The same flat family covers control, power and paired data branches, but the electrical and mechanical evidence is different.<\/text>\n<g font-family=\"Arial\" fill=\"#eaf6f8\">\n <rect x=\"70\" y=\"225\" width=\"280\" height=\"220\" rx=\"18\" fill=\"#0b222d\" stroke=\"#55dff7\" stroke-width=\"5\"\/><text x=\"130\" y=\"285\" font-size=\"28\" font-weight=\"700\" fill=\"#55dff7\">1 \u00b7 Duty<\/text><text x=\"112\" y=\"335\" font-size=\"20\">festoon \/ trolley<\/text><text x=\"112\" y=\"375\" font-size=\"20\">single-plane travel<\/text><text x=\"112\" y=\"415\" font-size=\"20\">up to 180 m\/min<\/text><path d=\"M350 335H485\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/>\n <rect x=\"500\" y=\"170\" width=\"300\" height=\"330\" rx=\"18\" fill=\"#0b222d\" stroke=\"#e4c779\" stroke-width=\"4\"\/><text x=\"565\" y=\"230\" font-size=\"28\" font-weight=\"700\" fill=\"#e4c779\">2 \u00b7 Function<\/text><text x=\"565\" y=\"290\" font-size=\"21\">control<\/text><text x=\"565\" y=\"345\" font-size=\"21\">power<\/text><text x=\"565\" y=\"400\" font-size=\"21\">data \/ paired<\/text><text x=\"550\" y=\"465\" font-size=\"17\" fill=\"#ffaaa5\">do not mix matrices<\/text><path d=\"M800 285H930\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/><path d=\"M800 390H930\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/>\n <rect x=\"945\" y=\"135\" width=\"380\" height=\"220\" rx=\"18\" fill=\"#0b222d\" stroke=\"#a6ded9\" stroke-width=\"4\"\/><text x=\"1015\" y=\"195\" font-size=\"28\" font-weight=\"700\" fill=\"#a6ded9\">3A \u00b7 Control<\/text><text x=\"1005\" y=\"245\" font-size=\"20\">1.5 \/ 2.5 mm\u00b2<\/text><text x=\"1005\" y=\"285\" font-size=\"20\">4G\u201324G<\/text><text x=\"1005\" y=\"325\" font-size=\"17\" fill=\"#ffaaa5\">FXG matrix: 0.6\/1 kV<\/text>\n <rect x=\"945\" y=\"395\" width=\"380\" height=\"220\" rx=\"18\" fill=\"#0b222d\" stroke=\"#ff9297\" stroke-width=\"4\"\/><text x=\"1015\" y=\"455\" font-size=\"28\" font-weight=\"700\" fill=\"#ff9297\">3B \u00b7 Power<\/text><text x=\"1005\" y=\"505\" font-size=\"20\">4 \/ 5 core branches<\/text><text x=\"1005\" y=\"545\" font-size=\"20\">4\u2013120 mm\u00b2<\/text><text x=\"1005\" y=\"585\" font-size=\"17\" fill=\"#ffaaa5\">FXG matrix: 0.6\/1 kV<\/text>\n <rect x=\"945\" y=\"655\" width=\"380\" height=\"220\" rx=\"18\" fill=\"#0b222d\" stroke=\"#f0c865\" stroke-width=\"4\"\/><text x=\"1015\" y=\"715\" font-size=\"28\" font-weight=\"700\" fill=\"#f0c865\">3C \u00b7 Data<\/text><text x=\"1005\" y=\"765\" font-size=\"20\">4 \u00d7 (2\u00d71)C \/ 7 \u00d7 (2\u00d71)C<\/text><text x=\"1005\" y=\"805\" font-size=\"17\" fill=\"#ffaaa5\">FXG-D matrix: 300\/500 V<\/text><path d=\"M1325 245H1450\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/><path d=\"M1325 505H1450\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/><path d=\"M1325 765H1450\" stroke=\"#d9edf0\" stroke-width=\"5\" marker-end=\"url(#sm-arrow)\"\/>\n <rect x=\"1465\" y=\"170\" width=\"355\" height=\"285\" rx=\"18\" fill=\"#0b222d\" stroke=\"#bfe5a5\" stroke-width=\"4\"\/><text x=\"1540\" y=\"230\" font-size=\"28\" font-weight=\"700\" fill=\"#bfe5a5\">4 \u00b7 Screen?<\/text><text x=\"1525\" y=\"280\" font-size=\"20\">yes \u2192 C \/ EMV variant<\/text><text x=\"1525\" y=\"320\" font-size=\"20\">no \u2192 unscreened variant<\/text><text x=\"1525\" y=\"375\" font-size=\"17\">confirm braid or foil<\/text><text x=\"1525\" y=\"410\" font-size=\"17\">and termination path<\/text>\n <rect x=\"1465\" y=\"520\" width=\"355\" height=\"285\" rx=\"18\" fill=\"#0b222d\" stroke=\"#bfe5a5\" stroke-width=\"4\"\/><text x=\"1540\" y=\"580\" font-size=\"28\" font-weight=\"700\" fill=\"#bfe5a5\">5 \u00b7 Release<\/text><text x=\"1525\" y=\"630\" font-size=\"20\">d \u00d7 B \u00b7 weight \u00b7 Cu index<\/text><text x=\"1525\" y=\"670\" font-size=\"20\">tensile load \u00b7 test voltage<\/text><text x=\"1525\" y=\"710\" font-size=\"20\">temperature \u00b7 standards<\/text><text x=\"1525\" y=\"760\" font-size=\"17\" fill=\"#ffaaa5\">then issue the RFQ drawing<\/text>\n <rect x=\"70\" y=\"920\" width=\"1750\" height=\"76\" rx=\"12\" fill=\"#081b24\" stroke=\"#315b6f\" stroke-width=\"2\"\/><text x=\"105\" y=\"966\" font-size=\"18\" fill=\"#ffaaa5\">Selection rule:<\/text><text x=\"255\" y=\"966\" font-size=\"18\">a complete cable designation includes duty, voltage branch, core schedule, screen choice, geometry, length and termination requirements.<\/text>\n<\/g>\n<\/svg><\/div><div class=\"svg-caption\">Figure 5 \u2014 selection flow from movement duty to electrical function, screen choice and final RFQ release.<\/div><\/div>\n\n <section id=\"compliance\">\n <h2>Standards, documentation and Feichun certification capability<\/h2>\n <p>The product data references DIN VDE 0298 Part 3 for bending radius, DIN VDE 0298-4 for ampacity, VDE 0295 for conductor class, VDE 0293-308 for identification, EN 60811-404 for oil resistance, IEC 60332-1 for flame retardance and RoHS conformity. These references describe the test or design framework; the final certificate, declaration and test report must match the exact Feichun construction, conductor schedule, sheath compound, screen and market.<\/p>\n <p>For export projects, Feichun Cable can prepare a project-specific technical file and support the applicable certification \/ approval route, including <strong>ATEX, IECEx, VDE, CE, UKCA, EAC and the Russian Fire Safety Certificate<\/strong>. \u201cCertification complete\u201d should be understood as a document package matched to the exact product and destination\u2014not as a generic logo copied from another cable family.<\/p>\n <div class=\"scroll\"><table><caption>Standards map \u2014 references are not a substitute for the product-specific release file<\/caption><thead><tr><th>Reference \/ document<\/th><th>What it supports in this article<\/th><th>Release control<\/th><\/tr><\/thead><tbody><tr><td>User-supplied FXG \/ FXG-D record<\/td><td>All product-specific ratings, construction codes, matrices, dimensions, weights and tensile columns<\/td><td>Primary source for the article; final Feichun drawing controls production<\/td><\/tr><tr><td>DIN VDE 0298 Part 3<\/td><td>Minimum bending-radius framework cited by the supplied record<\/td><td>Exact installation category and selected cable geometry must be confirmed<\/td><\/tr><tr><td>DIN VDE 0298-4<\/td><td>Ampacity basis stated in the supplied additional technical data<\/td><td>Current rating requires installation method, ambient, grouping and duty<\/td><\/tr><tr><td>VDE 0295 \/ IEC 60228 family context<\/td><td>Conductor class and flexibility classification<\/td><td>Confirm conductor class on the final construction and test documents<\/td><\/tr><tr><td>VDE 0293-308<\/td><td>Core identification basis<\/td><td>Confirm G \/ O arrangement and marking on the order drawing<\/td><\/tr><tr><td>EN 60811-404 \/ IEC 60811-404<\/td><td>Oil-resistance test context<\/td><td>The specified compound and test report must match the order<\/td><\/tr><tr><td>IEC 60332-1<\/td><td>Flame-retardant claim in the supplied record<\/td><td>Use the applicable edition and test report for the released construction<\/td><\/tr><tr><td>RoHS<\/td><td>Environmental conformity statement<\/td><td>Provide the applicable declaration for the supplied product and market<\/td><\/tr><\/tbody><\/table><\/div>\n <p class=\"note\"><strong>Public references used for context:<\/strong> <a href=\"https:\/\/www.conductix-shop.eu\/en\/configuration\/Standard\/Cables\/Cables-for-Festoon-Systems\/Control-Cables\/3023967\/CABLE-FXG-4G1%2C5C-0%2C6-1KV-131221-F4G1%2C5C-\" target=\"_blank\" rel=\"nofollow noopener\">Conductix-Wampfler FXG screened control cable page<\/a>; <a href=\"https:\/\/shop.tkd-kabel.de\/en\/NGFLGOEU-JB-4X120-300-500-V-POLYCHL.-FLAT-CABLE\/3000051\" target=\"_blank\" rel=\"nofollow noopener\">TKD flat polychloroprene festoon cable context<\/a>; <a href=\"https:\/\/www.hitechcontrols.com\/cables\/technical-information\/50-bending-radius.html\" target=\"_blank\" rel=\"nofollow noopener\">public DIN VDE 0298 bending-radius reference<\/a>; <a href=\"https:\/\/webstore.iec.ch\/en\/publication\/3542\" target=\"_blank\" rel=\"nofollow noopener\">IEC 60811-404 publication record<\/a>; <a href=\"https:\/\/webstore.iec.ch\/en\/publication\/80873\" target=\"_blank\" rel=\"nofollow noopener\">IEC 60332-1-2 publication record<\/a>; <a href=\"https:\/\/environment.ec.europa.eu\/topics\/waste-and-recycling\/rohs-directive_en\" target=\"_blank\" rel=\"nofollow noopener\">European Commission RoHS overview<\/a>.<\/p>\n <\/section>\n\n <section id=\"rfq\">\n <h2>RFQ checklist: information that prevents the wrong flat cable<\/h2>\n <p>A good RFQ lets the manufacturer check electrical loading and mechanical life at the same time. Send the following information with the required cable length and replacement reference:<\/p>\n <div class=\"grid\">\n <div class=\"box\"><h3>Machine duty<\/h3><ul><li>Festoon system, trolley or transfer-car layout<\/li><li>Travel length and trolley spacing<\/li><li>Maximum speed, acceleration and braking<\/li><li>Operating cycles per hour \/ day<\/li><li>Loop depth, guide layout and end anchorage<\/li><\/ul><\/div>\n <div class=\"box\"><h3>Cable definition<\/h3><ul><li>FXG control, screened control, FXG-D data, power or screened power<\/li><li>Core schedule and cross-section<\/li><li>U\u2080\/U branch: 0.6\/1 kV or 300\/500 V<\/li><li>G \/ O protective-conductor arrangement<\/li><li>Unscreened, braid or foil\/wrapped-wire screen<\/li><\/ul><\/div>\n <div class=\"box\"><h3>Environment<\/h3><ul><li>Indoor \/ outdoor and UV exposure<\/li><li>Ambient flexing and fixed temperatures<\/li><li>Oil, ozone, water, sewage, steel dust or foundry heat<\/li><li>Cleaning chemicals and abrasion points<\/li><li>Required black sheath marking and traceability<\/li><\/ul><\/div>\n <div class=\"box\"><h3>Documentation<\/h3><ul><li>Dimensional d \u00d7 B drawing<\/li><li>Cu index, approximate weight and permitted tensile load<\/li><li>3 kV AC test evidence and ampacity basis<\/li><li>Screen coverage and termination drawing<\/li><li>Applicable ATEX \/ IECEx \/ VDE \/ CE \/ UKCA \/ EAC \/ Russian Fire Safety documentation scope<\/li><\/ul><\/div>\n <\/div>\n <p class=\"formula\">RFQ line example\nCable FXG screened control \u00b7 4 G 1.5C \u00b7 0.6\/1 kV \u00b7 131221-F4G1,5C# reference\nfestoon travel up to 180 m\/min \u00b7 ambient flexing \u221230\u2026+85\u00b0C \u00b7 d \u00d7 B 8.0 \u00d7 21.5 mm\ntinned copper braid, minimum coverage 80% \u00b7 required length: [project value]\ntermination \/ trolley drawing: [attach] \u00b7 destination approval package: [state market]<\/p>\n <p>The line above is a structure for an RFQ, not a replacement for the customer\u2019s actual machine data. Feichun should confirm the final conductor identification, exact print, screen construction, outer dimensions, tests, certificates and accessories before production.<\/p>\n <div class=\"note\"><strong>Feichun manufacturing position.<\/strong> Feichun Cable can manufacture a functionally equivalent FXG \/ FXG-D solution around the required electrical schedule, flat geometry, rubber compound, screen architecture and festoon duty. The finished product should be released as an independent Feichun drawing with its own dimensions, tests, traceability and certification scope, so the buyer receives a technically controlled cable rather than an ambiguous catalogue substitution.<\/div>\n <\/section>\n\n <footer>\n <div class=\"wrap\">\n <div class=\"footer-grid\">\n <div><h2>Feichun Cable \u2014 engineering contact<\/h2><p>For FXG \/ FXG-D technical RFQs, construction drawings, replacement evaluation and certification scope:<\/p><div class=\"contact\"><div><strong>Email<\/strong><br><a href=\"mailto:Tech@feichuncables.com\">Tech@feichuncables.com<\/a><\/div><div><strong>Phone<\/strong><br>+86 13855123218<\/div><\/div><\/div>\n <div><h3>Document boundary<\/h3><p class=\"small\">This article is an engineering guide. Values marked as supplied are transcribed from the provided FXG \/ FXG-D record. Public links provide context only. Final production data, tests, certificates, accessories and project requirements control the released product.<\/p><p class=\"small\">\u00a9 Feichun Cable \u00b7 Cable FXG \/ FXG-D engineering reference \u00b7 05 August 2026<\/p><\/div>\n <\/div>\n <\/div>\n <\/footer>\n<\/main>\n<\/body>\n<\/html>\n","protected":false},"excerpt":{"rendered":"Cable FXG \/ FXG-D …","protected":false},"author":1,"featured_media":25460,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"csco_singular_sidebar":"left","csco_page_header_type":"title","csco_page_load_nextpost":"","footnotes":""},"categories":[66,7,56],"tags":[16,111,17],"class_list":["post-25459","post","type-post","status-publish","format-standard","has-post-thumbnail","category-common-problems-encountered-in-cable-applications","category-mining-trailing-cable","category-reeling-cable","tag-din-vde-0250","tag-mining-cable","tag-reeling-cable","cs-entry"],"_links":{"self":[{"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/posts\/25459","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/comments?post=25459"}],"version-history":[{"count":2,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/posts\/25459\/revisions"}],"predecessor-version":[{"id":25473,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/posts\/25459\/revisions\/25473"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/media\/25460"}],"wp:attachment":[{"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/media?parent=25459"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/categories?post=25459"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/feichuncables.com\/blog\/wp-json\/wp\/v2\/tags?post=25459"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}

{"id":25459,"date":"2026-08-05T16:41:28","date_gmt":"2026-08-05T08:41:28","guid":{"rendered":"https:\/\/feichuncables.com\/blog\/?p=25459"},"modified":"2026-08-05T16:41:32","modified_gmt":"2026-08-05T08:41:32","slug":"cable-fxg-fxg-d-neoprene-flat-cable-for-heavy-duty-festoon-systems","status":"publish","type":"post","link":"https:\/\/feichuncables.com\/blog\/cable-fxg-fxg-d-neoprene-flat-cable-for-heavy-duty-festoon-systems\/","title":{"rendered":"Cable FXG \/ FXG-D: Neoprene Flat Cable for Heavy-Duty Festoon Systems"},"content":{"rendered":"\n